Fayat Group 912 Manuals

Manuals and User Guides for Fayat Group 912. We have 1 Fayat Group 912 manual available for free PDF download: Operation & Maintenance Manual

Fayat Group 912 Operation & Maintenance Manual (330 pages)

Paver Finisher

Brand: Fayat Group | Category: Finishers | Size: 11.7 MB

Table of Contents
3
Preface
11
General Safety Instructions
12
Laws, Guidelines, Accident Prevention Regulations
12
Safety Signs, Signal Words
13
Danger
13
Warning
13
Caution
13
Note
13
Other Supplementary Information
13
Warnings
14
Prohibitive Symbols
16
Protective Equipment
17
Environmental Protection
18
Fire Prevention
18
Additional Information
19
CE Identification and Declaration of Conformity
20
Guarantee Conditions
20
Residual Risks
21
Sensibly Predictable Incorrect Usage
22
A Correct Use and Application
23
B Vehicle Description
25
Application
25
Description of Assemblies and Functions
26
Vehicle
27
Construction
27
Danger Zones
31
Safety Devices
32
Technical Data, Standard Configuration
34
Dimensions (All Dimensions in MM)
34
Allowed Angle of Rise and Slope
35
Permissible Approach Angle
35
Turning Circle
35
Weights (All Weights in T)
36
Capacity Data
37
Travel Drive/Traction Unit
38
Engine EU 3A / Tier 3 (O)
38
Engine EU 4 / Tier 4F (O)
38
Hydraulic System
38
Material Compartment (Hopper)
39
Material Transfer
39
Material Distribution
39
Screed Lifting Device
40
Electrical System
40
Permissible Temperature Ranges
40
Identification Points
41
Warning Signs
44
Information Signs
47
CE Marking
49
Instructive Symbols, Prohibitive Symbols, Warning Symbols
50
Danger Symbols
51
Further Warnings and Operating Instructions
52
Identification Label for the Paver Finisher (41)
53
Explanation of 17PIN Serial Number
54
Engine Type Plate
55
Standards
56
Continuous Sound Pressure Level
56
Operating Conditions During Measurement
56
Vibration Acting on the Entire Body
57
Vibrations Acting on Hands and Arms
57
Electromagnetic Compatibility (EMC)
57
C12.18 Transportation
59
Safety Regulations for Transportation
59
Transportation on Low-Bed Trailers
60
Preparations
60
Securing the Load
62
Prepare the Low Loader
62
Driving Onto the Low-Bed Trailer
63
Lashing Equipment
64
Loading
65
Preparing the Vehicle
66
Securing the Load
67
Securing at the Front
67
Fasten Lashing Chains at the Front
67
Securing at the Rear
68
Fasten Lashing Chains
68
After Transportation
69
Protective Roof (O)
70
Transportation
73
Preparations
73
Driving Mode
75
Loading by Crane
76
Towing
79
Safely Parking the Vehicle
81
Lifting the Vehicle with Hydraulic Lifts, Lifting Points
82
D12.18 Operation
83
Safety Regulations
83
Controls
85
Operating Panel
85
Remote Control
130
D30.18 Operation
135
Operating Elements on the Paver Finisher
135
Control Elements on the Operator's Control Station
135
Protective Roof (O)
136
Control Platform, Telescoping Seat Consoles
139
Operating Panel
140
Service Brake ("Foot Brake") (O)
140
Seat Console
141
Storage Space
141
Protective Roof (O)
142
Windscreen Wiper
143
Sunshade
143
Holder for the Vandalism Protection Facility
143
Driver's Seat, Type I
144
Driver's Seat, Type II
145
Fuse Box
146
Batteries
147
Main Battery Switch
147
Hopper Transport Safeguard
148
Screed Lock, Mechanical
148
Paving Thickness Indicator
149
Auger Lighting (O)
150
LED Working Light (O)
151
Mechanical Height Adjustment, Auger (O)
152
Sensor Rod / Sensor Rod Extension
153
Manual Separator Fluid Spray (O)
155
Separator Fluid Spraying System (O)
156
Conveyor Limit Switches
157
Ultrasonic Auger Limit Switches (Left and Right) - PLC Version
158
Ultrasonic Auger Limit Switches (Left and Right) - Conventional Version
159
Volt / 12 Volt Sockets (O)
160
Central Lubrication System (O)
161
Pressure Control Valve for Paving Stop with Relief
162
Lane Clearer (O)
163
Screed Eccentric Adjustment
164
Push Roller Crossbar, Adjustable
165
Push Roller Damping, Hydraulic (O)
166
Fire Extinguisher (O)
167
First-Aid Kit (O)
167
Rotary Beacon (O)
168
Illuminated Balloon (O)
169
Installation and Operation
170
Maintenance
171
Replacing the Lamp
171
D42.18 Mode of Operation
173
Preparing for Operation
173
Required Devices and Aids
173
Before Starting Work (in the Morning or When Starting Paving)
175
Check List for the Machine Operator
175
Starting the Paver Finisher
178
Before Starting the Paver Finisher
178
Normal" Starting
178
External Starting (Starting Aid)
181
After Starting
184
Observe Indicator Lamps
184
Battery Charge Indicator (2)
184
Error Message (3)
184
Oil Pressure Indicator Lamp for the Diesel Engine (4)
184
Preparation for Transportation
186
Driving and Stopping the Paver Finisher
188
Preparations for Paving
189
Separator Fluid
189
Screed Heater System
189
Direction Marks
190
Loading/Conveying Material
192
Starting for Paving
194
Checks During Paving
195
Paver Function
195
Quality of the Layer
195
Interrupting/Terminating Operation
197
During Breaks in Paving (E.g. Delay Due to Material Trucks)
197
During Longer Breaks (E.g. Lunch Break)
197
When Work Is Finished
199
Malfunctions
200
Error Code Display and Query for Engine
200
Error Code Display and Query for Travel Drive Computer
202
Problems During Paving
203
Malfunctions on the Paver Finisher or Screed
205
E10.18 Set-Up and Modification
209
Special Notes on Safety
209
Distribution Auger
211
Height Adjustment
211
Auger Width Extension and Material Shaft with Protective Cover
213
(Optional Equipment)
213
Push Roller Crossbar, Adjustable
214
Hopper Scraper
215
Crossbeam Guide
216
Screed
217
Electrical Connections
217
Limit Switch
219
Auger Limit Switches (Left and Right) - Mount PLC Version
219
Auger Limit Switches (Left and Right) - Mount Conventional Version
220
F10 Maintenance
221
Notes Regarding Safety
221
F21.18 Maintenance Review
223
Maintenance Review
223
F30.18 Maintenance - Conveyor
225
Maintenance - Conveyor
225
Maintenance Intervals
227
Points of Maintenance
228
Chain Tension, Conveyor (1)
228
Conveyor Drive - Drive Chains (2)
230
Conveyor Deflectors / Conveyor Plates (3)
231
F40.18 Maintenance - Auger Assembly
233
Maintenance - Auger Assembly
233
Maintenance Intervals
235
Points of Maintenance
237
Auger Drive Chains (1)
237
Auger Box (2)
239
Seals and Sealing Rings (3)
240
Outer Auger Bearing (4)
241
Mounting Screws - Outer Augur Bearing Check Tightening (5)
241
Auger Blade (6)
242
F50.18 Maintenance - Engine Assembly
243
Maintenance - Engine Assembly
243
Maintenance Intervals
245
Points of Maintenance
248
Engine Fuel Tank (1)
248
Engine Lube Oil System (2)
249
Engine Fuel System (3)
251
Engine Air Filter (4)
253
Engine Cooling System (5)
254
Engine Drive Belt (6)
256
F60.18 Maintenance - Hydraulic System
257
Maintenance - Hydraulic System
257
Maintenance Intervals
260
Points of Maintenance
262
Hydraulic Oil Tank (1)
262
Ventilation Filter
263
High-Pressure Filter (3)
265
High-Pressure Filter (4)
266
Pump Distribution Gear (5)
267
Bleeder
268
Hydraulic Hoses (6)
269
Marking Hydraulic Hoses / Storage Period, Period of Use
271
Auxiliary Flow Filter (6)
272
F71.18 Maintenance - Travel Drive, Steering
273
Maintenance - Travel Drive, Steering
273
Maintenance Intervals
275
Points of Maintenance
277
Planetary Gear (1)
277
Drive Wheels (2)
278
Replacing/Dismantling and Installing the Wheels
279
Lubrication Points (3)
283
F83.18 Maintenance - Electrical System
285
Maintenance - Electrical System
285
Maintenance Intervals
287
Points of Maintenance
288
Batteries (1)
288
Recharging the Batteries
289
Alternator (2)
290
Insulation Faults
292
Cleaning the Alternator
293
Drive Belts
294
Electrical Fuses
296
Main Fuses
296
Fuses in Main Terminal Box
297
Relays in Main Terminal Box
299
F90.18 Maintenance - Lubricating Points
301
Maintenance - Lubricating Points
301
Maintenance Intervals
302
Points of Maintenance
303
Central Lubrication System (1)
303
Bearing Points (2)
307
F100 Tests, Stopping
309
Tests, Checks, Cleaning, Stopping
309
Maintenance Intervals
310
General Visual Inspection
310
Check that the Bolts and Nuts Fit Firmly
310
Inspection by an Expert
312
Cleaning
313
Cleaning the Hopper
314
Cleaning the Conveyor and Auger
314
Cleaning Optical or Acoustic Sensors
315
Preserving the Paver Finisher
316
Shutdowns for up to 6 Months
316
Shutdowns Lasting from 6 Months to 1 Year
316
Recommissioning the Machine
316
Environmental Protection, Disposal
317
Environmental Protection
317
Disposal
317
Bolts - Torques
318
Fine Metric Threads - Strength Class 8.8 / 10.9 / 12.9
319
F111.18 Lubricants and Operating Substances
321
Lubricants and Operating Substances
321
Capacities
323
Operating Substance Specifications
324
Notes on Diesel Fuel
324
Drive Engine TIER III (O) Fuel Specification
324
Drive Engine TIER IV (O) - Fuel Specification
324
Engine - Lubricating Oil
325
Cooling System
325
Hydraulic System
325
Pump Distribution Gear
325
Pump Distribution Gear, as of S/N 3309, 3510 Ff
325
Drive Unit Planetary Gear
326
Auger Box
326
Grease
326
Hydraulic Oil
327

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Fayat Group 912 Operation & Maintenance Manual (330 pages)

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