Delta Electronics VFD550V43C-2 Manuals

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Delta Electronics VFD550V43C-2 User Manual

Delta Electronics VFD550V43C-2 User Manual (292 pages)

VFD-VE Series High Performance Field Oriented Control AC Motor Drive

Brand: Delta Electronics | Category: Controller | Size: 4.64 MB

Table of Contents

Preface

4
- Table of Contents
  6
Chapter 1 Introduction

10
- Receiving and Inspection
  11
  - Nameplate Information
    11
  - Model Explanation
    11
  - Series Number Explanation
    12
  - Drive Frames and Appearances
    12
- Preparation for Installation and Wiring
  13
  - Ambient Conditions
    13
  - Minimum Mounting Clearances
    14
  - Remove Keypad
    15
  - Remove Front Cover
    16
  - Lifting
    17
- Dimensions
  18
  - General Wiring Information
    24
  - Applicable Codes
    24
Chapter 2 Installation and Wiring

24
- Wiring
  25
  - SINK/NPN Mode
    27
  - SOURCE/PNP Mode
    27
- External Wiring
  27
  - Main Circuit Connection
    28
    
    Power Supply
    28
    
    Explanation of Terminal Function
    29
    
    Terminal Symbol
    29
    
    Mains Power Terminals (R/L1, S/L2, T/L3)
    30
    
    Output Terminals for Main Circuit (U, V, W)
    30
    
    Terminals [+1, +2] for Connecting DC Reactor
    30
    
    Grounding Terminals
    31
  - Main Circuit Terminals
    32
- Control Terminals
  33
- Digital Keypad KPV-CE01
  40
  - Description of the Digital Keypad KPV-CE01
    40
Chapter 3 Digital Keypad Operation and Start up

40
- How to Operate the Digital Keypad KPV-CE01
  42
  - Selection Mode
    42
  - To Set Parameters
    42
  - To Shift Cursor
    42
  - To Copy Parameters 1
    43
  - To Copy Parameters 2
    43
- Dimension of the Digital Keypad
  44
- Reference Table for the LCD Display of the Digital Keypad
  44
- Operation Method
  45
- Preparations before Start-Up
  45
- Trial Run
  47
Chapter 4 Parameters

50
- Summary of Parameter Settings
  51
- Version Differences
  75
  - Version 2.02
    75
  - Version 2.04
    75
    
    Filter Time for PID Feedback
    78
    
    PG Mechanical Gear B1
    78
    
    Level of Phase-Loss
    78
    
    Start-Up Display Selection
    78
    
    Group 6 Protection Parameters
    82
- Description of Parameter Settings
  87
  - Group 0 User Parameters
    87
  - Parameter Reset
    88
  - Content of Multi-Function Function Display
    88
  - Constant/Variable Torque Selection
    94
  - Optimal Acceleration/Deceleration Setting
    94
  - Time Unit for Acceleration/Deceleration and S Curve
    95
  - Carrier Frequency
    95
  - Auto Voltage Regulation (AVR) Function
    96
  - Auto Energy-Saving Operation
    96
  - Source of the Master Frequency Command
    97
  - Source of the Operation Command
    97
  - Stop Method
    97
  - Reverse Operation
    98
  - Maximum Output Frequency
    99
  - 1St Output Frequency Setting 1
    99
  - 1St Output Frequency Setting 2
    99
  - 1St Output Voltage Setting 1
    99
  - 2Nd Output Voltage Setting 1
    100
  - 2Nd Output Frequency Setting 2
    100
  - 2Nd Output Voltage Setting 2
    100
  - 3Rd Output Voltage Setting 1
    100
  - 4Th Output Frequency Setting 2
    101
  - 4Th Output Voltage Setting 2
    101
  - Start Frequency
    101
  - Output Frequency Upper Limit
    103
  - Output Frequency Lower Limit
    103
  - JOG Acceleration Time
    104
  - JOG Deceleration Time
    104
  - JOG Frequency
    105
  - 1St/4Th Accel./Decel. Frequency
    105
  - S-Curve for Acceleration Departure Time 1
    105
  - S-Curve for Acceleration Arrival Time 2
    105
  - S-Curve for Deceleration Arrival Time 2
    106
  - Skip Frequency 1 (Upper Limit)
    106
  - Skip Frequency 2 (Upper Limit)
    106
  - Mode Selection When Frequency< Fmin
    106
  - 2-Wire/3-Wire Operation Control
    108
  - Multi-Function Input Command 1 (MI1)
    108
  - Multi-Function Input Command 2 (MI2)
    108
  - Multi-Function Input Command 3 (MI3)
    108
  - Multi-Function Input Command 4 (MI4)
    109
  - Multi-Function Input Command 5 (MI5)
    109
  - Multi-Function Input Command 6 (MI6)
    109
  - Multi-Function Input Command 7 (MI7)
    109
  - UP/DOWN Key Mode
    116
  - Digital Input Response Time
    117
  - Digital Input Operation Direction
    117
  - Multi-Function Output 1 RA, RB, RC (Relay1)
    117
  - Multi-Function Output 2 MRA, MRC (Relay2)
    117
  - Multi-Function Output 3 (MO1)
    118
  - Multi-Function Output 4 (MO2)
    118
  - Multi-Function Output 11 (MO9) (Need to Use with EMV-APP01)
    118
  - Multi-Function Output 12 (MOA) (Need to Use with EMV-APP01)
    118
  - Example of Crane Function
    123
  - Multi-Output Direction
    123
  - Terminal Count Value
    124
  - Preliminary Count Value
    124
  - Digital Output Gain
    125
  - Desired Frequency Attained 1
    125
  - The Width of the Desired Frequency Attained 1
    125
  - Desired Frequency Attained 2
    125
  - Brake Delay Time
    126
  - Output Current Level Setting for External Terminals
    126
  - Output Boundary for External Terminals
    127
  - External Operation Control Selection after Reset
    127
  - Zero-Speed Level of Motor
    127
  - Analog Input 1 (AVI)
    128
  - Analog Input 2 (ACI)
    128
  - Analog Input 3 (AUI)
    128
  - Analog Input Bias 1 (AVI)
    129
  - Analog Input Bias 1 (ACI)
    129
  - Analog Input Bias 1 (AUI)
    129
  - ACI/AVI2 Selection
    130
  - Analog Input Delay Time (AVI)
    130
  - Analog Input Delay Time (ACI)
    131
  - Analog Input Delay Time (AUI)
    131
  - Addition Function of the Analog Input
    131
  - Loss of the ACI Signal
    131
  - Pulse Frequency
    133
  - Motor Auto Tuning
    136
  - Full-Load Current of Motor 1
    137
  - Rated Power of Motor 1
    137
  - Rated Speed of Motor 1 (Rpm)
    137
  - Number of Motor Poles 1
    137
  - Rotor Resistance R1 of Motor 1
    138
  - Lm of Motor 1
    138
  - Lx of Motor 1
    138
  - Motor 1/Motor 2 Selection
    138
  - Full-Load Current of Motor 2
    140
  - Rated Power of Motor 2
    140
  - Rated Speed of Motor 2 (Rpm)
    140
  - Number of Motor Poles 2
    141
  - No-Load Current of Motor 2
    141
  - Rotor Resistance R1 of Motor 2
    141
  - Rr of Motor 2
    141
  - Torque Compensation Gain
    142
  - Slip Compensation Gain
    142
  - Slip Deviation Level
    142
  - Detection Time of Slip Deviation
    142
  - Hunting Gain
    143
  - Accumulative Motor Operation Time (Min.)
    143
  - Accumulative Motor Operation Time (Day)
    143
  - Low Voltage Level
    144
  - Over-Voltage Stall Prevention
    144
  - Phase-Loss Protection
    145
  - Over-Current Stall Prevention During Acceleration
    145
  - Over-Current Stall Prevention During Operation
    145
  - Accel./Decel. Time Selection of Stall Prevention at Constant Speed
    146
  - Over-Torque Detection Selection (OT1)
    146
  - Over-Torque Detection Level (OT1)
    146
  - Over-Torque Detection Time (OT1)
    147
  - Over-Torque Detection Selection (OT2)
    147
  - Over-Torque Detection Level (OT2)
    147
  - Over-Torque Detection Time (OT2)
    147
  - Current Limit
    148
  - Electronic Thermal Relay Selection (Motor 1)
    148
  - Electronic Thermal Relay Selection (Motor 2)
    148
  - Electronic Thermal Characteristic for Motor 1
    148
  - Heat Sink Over-Heat (OH) Warning
    149
  - Stall Prevention Limit Level
    149
  - Present Fault Record
    149
  - Second most Recent Fault Record
    149
  - Fault Output Option 1
    151
  - Fault Output Option 2
    151
  - Fault Output Option 3
    151
  - Fault Output Option 4
    151
  - PTC (Positive Temperature Coefficient) Detection Selection
    154
  - PTC Level
    154
  - Filter Time for PTC Detection
    155
  - Output Frequency for Malfunction
    155
  - Output AC Voltage for Malfunction
    155
  - DC Voltage for Malfunction
    155
  - Software Brake Level
    156
  - DC Brake Current Level
    156
  - DC Brake Time During Start-Up
    156
  - DC Brake Time During Stopping
    156
  - DC Braking Time
    157
  - DC Brake Proportional Gain
    157
  - Momentary Power Loss Operation Selection
    157
  - Maximum Allowable Power Loss Time
    157
  - Baseblock Time for Speed Search (BB)
    158
  - Search with Minimum Output Frequency Upward Timing Chart
    159
  - Current Limit for Speed Search
    159
  - Base Block Speed Search
    160
  - Auto Restart after Fault
    160
  - Speed Search During Start-Up
    160
  - Decel. Time Selection for Momentary Power Loss (DEB Function)
    161
  - DEB Return Time
    161
  - Dwell Time at Accel.
    163
  - Dwell Frequency at Accel.
    163
  - Dwell Time at Decel.
    163
  - Dwell Frequency at Decel.
    163
  - Torque Command
    164
  - Torque Command Source
    164
  - Maximum Torque Command
    164
  - Filter Time of Torque Command
    164
  - Torque Mode +Speed Limit
    165
  - Torque Mode-Speed Limit
    165
  - Source of Torque Offset
    165
  - Torque Offset Setting
    166
  - High Torque Offset
    166
  - Middle Torque Offset
    166
  - Low Torque Offset
    166
  - Emergency Stop (EF) & Forced Stop Selection
    167
  - Input Terminal for PID Feedback
    168
  - Proportional Gain (P)
    168
  - Integral Gain (I)
    168
  - Derivative Control (D)
    169
  - Upper Limit for Integral Control
    169
  - PID Output Frequency Limit
    169
  - PID Offset
    169
  - Feedback Signal Detection Time
    170
  - PI Control
    170
  - PD Control
    170
  - PID Control
    170
  - Feedback Fault Treatment
    171
  - Sleep Frequency
    171
  - Wake-Up Frequency
    171
  - Sleep Time
    171
  - PID Deviation Level
    172
  - PID Deviation Time
    172
  - Tension Control Selection
    172
  - Line Speed, Speed Mode
    173
  - Open-Loop, Torque Mode
    174
  - Wind Mode
    175
  - Mechanical Gear Ratio a
    175
  - Mechanical Gear Ratio B
    175
  - Source of the Tension Command/Line Speed
    175
  - Auto-Tuning Tension PID
    176
  - Tension PID P1
    176
  - Tension PID I1
    177
  - Tension PID P2
    177
  - Tension PID I2
    177
  - PID Output Status
    177
  - Max. Line Speed
    178
  - Min. Line Speed
    178
  - Pulse Number for each Meter
    179
  - Current Line Speed
    179
  - Source of Reel Diameter
    179
  - Max. Reel Diameter
    180
  - Empty Reel Diameter
    180
  - Initial Reel Diameter
    180
  - Initial Reel Diameter 1
    180
  - Coil Number for each Layer
    181
  - Material Thickness
    181
  - Filter Time of Reel Diameter
    181
  - Auto Compensation of Reel Diameter
    181
  - Frequency for Smart Start
    182
  - Accel. Time for Smart Start
    182
  - Broken Belt Detection
    182
  - Min. Line Speed of Broken Belt Detection
    182
  - Allowance Error Detection Time of Tension PID Feedback
    183
  - Error Treatment of Tension PID Feedback
    183
  - Upper Limit of Tension PID Feedback
    183
  - Lower Limit of Tension PID Feedback
    183
  - Source of Tension Setting
    184
  - Max. Tension
    184
  - Source of Zero-Speed Tension Setting
    184
  - Setting of Zero-Speed Tension
    184
  - Friction Compensation
    185
  - Compensation Coefficient of Material Inertial
    185
  - Torque Feed Forward Gain
    185
  - Low Pass Filter Time of Torque Feed Forward
    185
  - Communication Parameters
    186
  - Communication Address
    186
  - COM1 Transmission Speed
    186
  - COM1 Transmission Fault Treatment
    186
  - COM1 Time-Out Detection
    187
  - COM1 Communication Protocol
    187
  - ASCII Mode
    187
  - Data Format
    188
  - RTU Mode
    188
  - 11-Bit Character Frame (for RTU):
    188
  - Communication Protocol
    188
  - Address
    189
  - FEH: AC Drive of Address 254
    189
  - Command Message
    189
  - Check Sum
    192
  - CRC (Cyclical Redundancy Check)
    192
  - Address List
    193
  - Exception Response
    194
  - The Explanation of Exception Codes
    195
  - Communication Program of PC
    195
  - COM2 Transmission Speed (Keypad)
    196
  - COM2 Transmission Fault Treatment (Keypad)
    196
  - COM2 Time-Out Detection (Keypad)
    196
  - COM2 Communication Protocol (Keypad)
    196
  - Response Delay Time
    197
  - Transmission Master Frequency
    197
  - Block Transfer 1
    197
  - Block Transfer 2
    197
  - Multi-Function Output Status
    198
  - AFM2 Status
    198
  - AFM3 Status
    198
  - Encoder Pulse
    199
  - Encoder Input Type Setting
    199
  - PG Feedback Fault Treatment
    200
  - Detection Time for PG Feedback Fault
    200
  - ASR (Auto Speed Regulation) Control (P) 1
    200
  - ASR (Auto Speed Regulation) Control (I) 1
    200
  - ASR Primary Low Pass Filter Gain
    201
  - PG Stall Level
    201
  - PG Stall Detection Time
    201
  - PG Slip Range
    201
  - PG Slip Detection Time
    202
  - PG Stall and Slip Error Treatment
    202
  - Pulse Input Type Setting
    202
  - Output Setting for Frequency Division (Denominator)
    203
  - PG Electrical Gear a (Channel 1 of PG Card)
    203
  - PG Electrical Gear B (Channel 2 of PG Card)
    203
  - PG Position Control Point (Home)
    203
  - Range for PG Position Attained (Home Range)
    204
  - P Gain of Zero Speed
    204
  - I Gain of Zero Speed
    204
  - Feed Forward Gain of APR
    204
  - PG Mechanical Gear A1
    205
  - PG Mechanical Gear A2
    205
  - PG Mechanical Gear B2
    205
  - Advanced Parameters
    208
  - System Control
    208
  - Per Unit of System Inertia
    209
  - Low-Speed Bandwidth
    209
  - High-Speed Bandwidth
    209
  - Zero-Speed Bandwidth
    209
  - Gain Value of Flux Weakening Curve for Motor 1
    210
  - Gain Value of Flux Weakening Curve for Motor 2
    211
  - Detection Time for Phase-Loss
    211
  - Speed Feed Forward Gain
    211
  - Speed Response of Flux Weakening Area
    212
  - Notch Filter Depth
    212
  - Notch Filter Frequency
    212
  - Gain Value of Slip Compensation
    212
  - Low-Pass Filter Time of PG2 Pulse Input
    213
  - APR Gain
    213
  - APR Curve Time
    213
  - Accumulative Operation Time of Phase-Loss
    213
- Over Current (OC)
  216
Chapter 5 Troubleshooting

216
- Ground Fault
  217
- Over Voltage (OV)
  217
- Low Voltage (Lv)
  218
- Over Heat (Oh1, Oh2, Oh3)
  219
- Overload
  219
- Display of KPV-CE01 Is Abnormal
  220
- Phase Loss (PHL)
  220
- Motor Cannot Run
  221
- Motor Speed Cannot be Changed
  222
- Motor Stalls During Acceleration
  223
- The Motor Does Not Run as Expected
  223
- Electromagnetic/Induction Noise
  224
- Environmental Condition
  224
- Affecting Other Machines
  225
  - High Harmonic at Power Side
    225
  - Motor Temperature Rises
    225
- Fault Code Information
  226
  - Common Problems and Solutions
    226
Chapter 6 Fault Code Information and Maintenance

226
- Reset
  231
- Maintenance and Inspections
  232
  - Daily Inspection
    232
  - Periodic Inspection
    232
  - Periodical Maintenance
    233
  - Ambient Environment
    233
  - Voltage
    233
  - Keypad
    233
  - Terminals and Wiring of Main Circuit
    234
  - DC Capacity of Main Circuit
    235
  - Resistor of Main Circuit
    235
  - Transformer and Reactor of Main Circuit
    235
  - Magnetic Contactor and Relay of Main Circuit
    235
  - Printed Circuit Board and Connector of Main Circuit
    236
  - Cooling Fan of Cooling System
    236
  - Ventilation Channel of Cooling System
    236
  - 230V Class
    238
  - 460V Class
    238
Appendix A Specifications

238
- General Specifications
  239
Appendix B Accessories

240
- B.1 All Brake Resistors & Brake Units Used in AC Motor Drives
  240
- Definition for Brake Usage ED%
  241
- B.1.1 Dimensions and Weights for Brake Resistors
  243
- B.1.2 Specifications for Brake Unit
  245
- B.1.3 Dimensions for Brake Unit
  246
- 3-Phase
  248
- B.2 No-Fuse Circuit Breaker Chart
  248
- B.3 Fuse Specification Chart
  249
- B.4 AC Reactor
  250
  - B.4.1 AC Input Reactor Recommended Value
    250
    
    Connected in Input Circuit
    252
    
    Correct Wiring
    252
  - B.4.3 Applications for AC Reactor
    252
  - Dimensions Are in Millimeter and (Inch)
    254
- B.5 Zero Phase Reactor (RF220X00A)
  254
  - 230V DC Choke
    255
  - 460V DC Choke
    255
- B.6 DC Choke Recommended Values
  255
- B.7 Remote Controller RC-01
  256
- B.8 PG Card (for Encoder)
  257
  - B.8.1 Emv-Pg01X
    257
    
    Basic Wiring Diagram
    258
    
    Types of Pulse Generators
    259
  - B.8.2 Emv-Pg01O
    260
  - Wire Length
    261
  - B.8.3 Emv-Pg01L
    264
    
    Installation
    268
    
    General Precaution
    268
  - Terminals Descriptions
    257
  - Wiring Notes
    257
- B.9 AMD-EMI Filter Cross Reference
  268
  - Choose Suitable Motor Cable and Precautions
    269
  - The Length of Motor Cable
    270
  - B.9.1 Dimensions
    272
- B.10 Multi-Function I/O Extension Card
  279
  - B.10.1 Functions
    279
    
    MO3~MOA Multi-Function Output Terminals (Photocoupler)
    280
    
    Multi-Function Output Common Terminal
    280
    
    Analog Signal Common Terminal
    280
    
    Multi-Function Input Terminals
    280
  - B.10.2 Dimensions
    281
  - B.10.3 Wiring
    281
Appendix C How to Select the Right AC Motor Drive

284
- C.1 Capacity Formulas
  284
- C.2 General Precaution
  286
  - Selection Note
    287
  - Parameter Settings Note
    287
  - Standard Motor
    288
- C.3 How to Choose a Suitable Motor
  288
  - Special Motors
    289
  - Pole-Changing (Dahlander) Motor
    289
  - Submersible Motor
    289
  - Gear Reduction Motor
    289
  - AC Motor Drive
    290
  - Motor
    290

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