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VFD022V23A/43A-2
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Manuals and User Guides for Delta Electronics VFD022V23A/43A-2. We have
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Delta Electronics VFD022V23A/43A-2 manual available for free PDF download: User Manual
Delta Electronics VFD022V23A/43A-2 User Manual (292 pages)
VFD-VE Series High Performance Field Oriented Control AC Motor Drive
Brand:
Delta Electronics
| Category:
Controller
| Size: 4.64 MB
Table of Contents
Preface
4
Table of Contents
6
Chapter 1 Introduction
10
Receiving and Inspection
11
Nameplate Information
11
Model Explanation
11
Series Number Explanation
12
Drive Frames and Appearances
12
Preparation for Installation and Wiring
13
Ambient Conditions
13
Minimum Mounting Clearances
14
Remove Keypad
15
Remove Front Cover
16
Lifting
17
Dimensions
18
General Wiring Information
24
Applicable Codes
24
Chapter 2 Installation and Wiring
24
Wiring
25
SINK/NPN Mode
27
SOURCE/PNP Mode
27
External Wiring
27
Main Circuit Connection
28
Power Supply
28
Explanation of Terminal Function
29
Terminal Symbol
29
Mains Power Terminals (R/L1, S/L2, T/L3)
30
Output Terminals for Main Circuit (U, V, W)
30
Terminals [+1, +2] for Connecting DC Reactor
30
Grounding Terminals
31
Main Circuit Terminals
32
Control Terminals
33
Analog Input Terminals (AVI, ACI, AUI, ACM)
37
Digital Inputs (FWD, REV, MI1~MI6, DCM)
37
Digital Outputs (MO1, MO2, MCM)
37
General
38
The Position of the Control Terminals
38
Digital Keypad KPV-CE01
40
Description of the Digital Keypad KPV-CE01
40
Chapter 3 Digital Keypad Operation and Start up
40
How to Operate the Digital Keypad KPV-CE01
42
Selection Mode
42
To Set Parameters
42
To Shift Cursor
42
To Copy Parameters 1
43
To Copy Parameters 2
43
Dimension of the Digital Keypad
44
Reference Table for the LCD Display of the Digital Keypad
44
Operation Method
45
Preparations before Start-Up
45
Trial Run
47
Chapter 4 Parameters
50
Summary of Parameter Settings
51
Group 0 System Parameters
51
Group 1 Basic Parameters
53
Group 2 Digital Input/Output Parameters
55
Group 3 Analog Input/Output Parameters
58
Group 4 Multi-Step Speed Parameters
60
Group 5 Motor Parameters
61
Group 6 Protection Parameters
62
Group 7 Special Parameters
65
Group 8 High-Function PID Parameters
67
Group 9 Communication Parameters
70
Group 10 Speed Feedback Control Parameters
72
Version Differences
75
Version 2.02
75
Version 2.04
75
Filter Time for PID Feedback
78
PG Mechanical Gear B1
78
Level of Phase-Loss
78
Start-Up Display Selection
78
Group 6 Protection Parameters
82
Description of Parameter Settings
87
Group 0 User Parameters
87
Parameter Reset
88
Content of Multi-Function Function Display
88
Constant/Variable Torque Selection
94
Optimal Acceleration/Deceleration Setting
94
Time Unit for Acceleration/Deceleration and S Curve
95
Carrier Frequency
95
Auto Voltage Regulation (AVR) Function
96
Auto Energy-Saving Operation
96
Source of the Master Frequency Command
97
Source of the Operation Command
97
Stop Method
97
Reverse Operation
98
Maximum Output Frequency
99
1St Output Frequency Setting 1
99
1St Output Frequency Setting 2
99
1St Output Voltage Setting 1
99
2Nd Output Voltage Setting 1
100
2Nd Output Frequency Setting 2
100
2Nd Output Voltage Setting 2
100
3Rd Output Voltage Setting 1
100
4Th Output Frequency Setting 2
101
4Th Output Voltage Setting 2
101
Start Frequency
101
Output Frequency Upper Limit
103
Output Frequency Lower Limit
103
JOG Acceleration Time
104
JOG Deceleration Time
104
JOG Frequency
105
1St/4Th Accel./Decel. Frequency
105
S-Curve for Acceleration Departure Time 1
105
S-Curve for Acceleration Arrival Time 2
105
S-Curve for Deceleration Arrival Time 2
106
Skip Frequency 1 (Upper Limit)
106
Skip Frequency 2 (Upper Limit)
106
Mode Selection When Frequency< Fmin
106
2-Wire/3-Wire Operation Control
108
Multi-Function Input Command 1 (MI1)
108
Multi-Function Input Command 2 (MI2)
108
Multi-Function Input Command 3 (MI3)
108
Multi-Function Input Command 4 (MI4)
109
Multi-Function Input Command 5 (MI5)
109
Multi-Function Input Command 6 (MI6)
109
Multi-Function Input Command 7 (MI7)
109
UP/DOWN Key Mode
116
Digital Input Response Time
117
Digital Input Operation Direction
117
Multi-Function Output 1 RA, RB, RC (Relay1)
117
Multi-Function Output 2 MRA, MRC (Relay2)
117
Multi-Function Output 3 (MO1)
118
Multi-Function Output 4 (MO2)
118
Multi-Function Output 11 (MO9) (Need to Use with EMV-APP01)
118
Multi-Function Output 12 (MOA) (Need to Use with EMV-APP01)
118
Example of Crane Function
123
Multi-Output Direction
123
Terminal Count Value
124
Preliminary Count Value
124
Digital Output Gain
125
Desired Frequency Attained 1
125
The Width of the Desired Frequency Attained 1
125
Desired Frequency Attained 2
125
Brake Delay Time
126
Output Current Level Setting for External Terminals
126
Output Boundary for External Terminals
127
External Operation Control Selection after Reset
127
Zero-Speed Level of Motor
127
Analog Input 1 (AVI)
128
Analog Input 2 (ACI)
128
Analog Input 3 (AUI)
128
Analog Input Bias 1 (AVI)
129
Analog Input Bias 1 (ACI)
129
Analog Input Bias 1 (AUI)
129
ACI/AVI2 Selection
130
Analog Input Delay Time (AVI)
130
Analog Input Delay Time (ACI)
131
Analog Input Delay Time (AUI)
131
Addition Function of the Analog Input
131
Loss of the ACI Signal
131
Pulse Frequency
133
Motor Auto Tuning
136
Full-Load Current of Motor 1
137
Rated Power of Motor 1
137
Rated Speed of Motor 1 (Rpm)
137
Number of Motor Poles 1
137
Rotor Resistance R1 of Motor 1
138
Lm of Motor 1
138
Lx of Motor 1
138
Motor 1/Motor 2 Selection
138
Full-Load Current of Motor 2
140
Rated Power of Motor 2
140
Rated Speed of Motor 2 (Rpm)
140
Number of Motor Poles 2
141
No-Load Current of Motor 2
141
Rotor Resistance R1 of Motor 2
141
Rr of Motor 2
141
Torque Compensation Gain
142
Slip Compensation Gain
142
Slip Deviation Level
142
Detection Time of Slip Deviation
142
Hunting Gain
143
Accumulative Motor Operation Time (Min.)
143
Accumulative Motor Operation Time (Day)
143
Low Voltage Level
144
Over-Voltage Stall Prevention
144
Phase-Loss Protection
145
Over-Current Stall Prevention During Acceleration
145
Over-Current Stall Prevention During Operation
145
Accel./Decel. Time Selection of Stall Prevention at Constant Speed
146
Over-Torque Detection Selection (OT1)
146
Over-Torque Detection Level (OT1)
146
Over-Torque Detection Time (OT1)
147
Over-Torque Detection Selection (OT2)
147
Over-Torque Detection Level (OT2)
147
Over-Torque Detection Time (OT2)
147
Current Limit
148
Electronic Thermal Relay Selection (Motor 1)
148
Electronic Thermal Relay Selection (Motor 2)
148
Electronic Thermal Characteristic for Motor 1
148
Heat Sink Over-Heat (OH) Warning
149
Stall Prevention Limit Level
149
Present Fault Record
149
Second most Recent Fault Record
149
Fault Output Option 1
151
Fault Output Option 2
151
Fault Output Option 3
151
Fault Output Option 4
151
PTC (Positive Temperature Coefficient) Detection Selection
154
PTC Level
154
Filter Time for PTC Detection
155
Output Frequency for Malfunction
155
Output AC Voltage for Malfunction
155
DC Voltage for Malfunction
155
Software Brake Level
156
DC Brake Current Level
156
DC Brake Time During Start-Up
156
DC Brake Time During Stopping
156
DC Braking Time
157
DC Brake Proportional Gain
157
Momentary Power Loss Operation Selection
157
Maximum Allowable Power Loss Time
157
Baseblock Time for Speed Search (BB)
158
Search with Minimum Output Frequency Upward Timing Chart
159
Current Limit for Speed Search
159
Base Block Speed Search
160
Auto Restart after Fault
160
Speed Search During Start-Up
160
Decel. Time Selection for Momentary Power Loss (DEB Function)
161
DEB Return Time
161
Dwell Time at Accel.
163
Dwell Frequency at Accel.
163
Dwell Time at Decel.
163
Dwell Frequency at Decel.
163
Torque Command
164
Torque Command Source
164
Maximum Torque Command
164
Filter Time of Torque Command
164
Torque Mode +Speed Limit
165
Torque Mode-Speed Limit
165
Source of Torque Offset
165
Torque Offset Setting
166
High Torque Offset
166
Middle Torque Offset
166
Low Torque Offset
166
Emergency Stop (EF) & Forced Stop Selection
167
Input Terminal for PID Feedback
168
Proportional Gain (P)
168
Integral Gain (I)
168
Derivative Control (D)
169
Upper Limit for Integral Control
169
PID Output Frequency Limit
169
PID Offset
169
Feedback Signal Detection Time
170
PI Control
170
PD Control
170
PID Control
170
Feedback Fault Treatment
171
Sleep Frequency
171
Wake-Up Frequency
171
Sleep Time
171
PID Deviation Level
172
PID Deviation Time
172
Tension Control Selection
172
Line Speed, Speed Mode
173
Open-Loop, Torque Mode
174
Wind Mode
175
Mechanical Gear Ratio a
175
Mechanical Gear Ratio B
175
Source of the Tension Command/Line Speed
175
Auto-Tuning Tension PID
176
Tension PID P1
176
Tension PID I1
177
Tension PID P2
177
Tension PID I2
177
PID Output Status
177
Max. Line Speed
178
Min. Line Speed
178
Pulse Number for each Meter
179
Current Line Speed
179
Source of Reel Diameter
179
Max. Reel Diameter
180
Empty Reel Diameter
180
Initial Reel Diameter
180
Initial Reel Diameter 1
180
Coil Number for each Layer
181
Material Thickness
181
Filter Time of Reel Diameter
181
Auto Compensation of Reel Diameter
181
Frequency for Smart Start
182
Accel. Time for Smart Start
182
Broken Belt Detection
182
Min. Line Speed of Broken Belt Detection
182
Allowance Error Detection Time of Tension PID Feedback
183
Error Treatment of Tension PID Feedback
183
Upper Limit of Tension PID Feedback
183
Lower Limit of Tension PID Feedback
183
Source of Tension Setting
184
Max. Tension
184
Source of Zero-Speed Tension Setting
184
Setting of Zero-Speed Tension
184
Friction Compensation
185
Compensation Coefficient of Material Inertial
185
Torque Feed Forward Gain
185
Low Pass Filter Time of Torque Feed Forward
185
Communication Parameters
186
Communication Address
186
COM1 Transmission Speed
186
COM1 Transmission Fault Treatment
186
COM1 Time-Out Detection
187
COM1 Communication Protocol
187
ASCII Mode
187
Data Format
188
RTU Mode
188
11-Bit Character Frame (for RTU):
188
Communication Protocol
188
Address
189
FEH: AC Drive of Address 254
189
Command Message
189
Check Sum
192
CRC (Cyclical Redundancy Check)
192
Address List
193
Exception Response
194
The Explanation of Exception Codes
195
Communication Program of PC
195
COM2 Transmission Speed (Keypad)
196
COM2 Transmission Fault Treatment (Keypad)
196
COM2 Time-Out Detection (Keypad)
196
COM2 Communication Protocol (Keypad)
196
Response Delay Time
197
Transmission Master Frequency
197
Block Transfer 1
197
Block Transfer 2
197
Multi-Function Output Status
198
AFM2 Status
198
AFM3 Status
198
Encoder Pulse
199
Encoder Input Type Setting
199
PG Feedback Fault Treatment
200
Detection Time for PG Feedback Fault
200
ASR (Auto Speed Regulation) Control (P) 1
200
ASR (Auto Speed Regulation) Control (I) 1
200
ASR Primary Low Pass Filter Gain
201
PG Stall Level
201
PG Stall Detection Time
201
PG Slip Range
201
PG Slip Detection Time
202
PG Stall and Slip Error Treatment
202
Pulse Input Type Setting
202
Output Setting for Frequency Division (Denominator)
203
PG Electrical Gear a (Channel 1 of PG Card)
203
PG Electrical Gear B (Channel 2 of PG Card)
203
PG Position Control Point (Home)
203
Range for PG Position Attained (Home Range)
204
P Gain of Zero Speed
204
I Gain of Zero Speed
204
Feed Forward Gain of APR
204
PG Mechanical Gear A1
205
PG Mechanical Gear A2
205
PG Mechanical Gear B2
205
Advanced Parameters
208
System Control
208
Per Unit of System Inertia
209
Low-Speed Bandwidth
209
High-Speed Bandwidth
209
Zero-Speed Bandwidth
209
Gain Value of Flux Weakening Curve for Motor 1
210
Gain Value of Flux Weakening Curve for Motor 2
211
Detection Time for Phase-Loss
211
Speed Feed Forward Gain
211
Speed Response of Flux Weakening Area
212
Notch Filter Depth
212
Notch Filter Frequency
212
Gain Value of Slip Compensation
212
Low-Pass Filter Time of PG2 Pulse Input
213
APR Gain
213
APR Curve Time
213
Accumulative Operation Time of Phase-Loss
213
Over Current (OC)
216
Chapter 5 Troubleshooting
216
Ground Fault
217
Over Voltage (OV)
217
Low Voltage (Lv)
218
Over Heat (Oh1, Oh2, Oh3)
219
Overload
219
Display of KPV-CE01 Is Abnormal
220
Phase Loss (PHL)
220
Motor Cannot Run
221
Motor Speed Cannot be Changed
222
Motor Stalls During Acceleration
223
The Motor Does Not Run as Expected
223
Electromagnetic/Induction Noise
224
Environmental Condition
224
Affecting Other Machines
225
High Harmonic at Power Side
225
Motor Temperature Rises
225
Fault Code Information
226
Common Problems and Solutions
226
Chapter 6 Fault Code Information and Maintenance
226
Reset
231
Maintenance and Inspections
232
Daily Inspection
232
Periodic Inspection
232
Periodical Maintenance
233
Ambient Environment
233
Voltage
233
Keypad
233
Terminals and Wiring of Main Circuit
234
DC Capacity of Main Circuit
235
Resistor of Main Circuit
235
Transformer and Reactor of Main Circuit
235
Magnetic Contactor and Relay of Main Circuit
235
Printed Circuit Board and Connector of Main Circuit
236
Cooling Fan of Cooling System
236
Ventilation Channel of Cooling System
236
230V Class
238
460V Class
238
Appendix A Specifications
238
General Specifications
239
Appendix B Accessories
240
B.1 All Brake Resistors & Brake Units Used in AC Motor Drives
240
Definition for Brake Usage ED%
241
B.1.1 Dimensions and Weights for Brake Resistors
243
B.1.2 Specifications for Brake Unit
245
B.1.3 Dimensions for Brake Unit
246
3-Phase
248
B.2 No-Fuse Circuit Breaker Chart
248
B.3 Fuse Specification Chart
249
B.4 AC Reactor
250
B.4.1 AC Input Reactor Recommended Value
250
Connected in Input Circuit
252
Correct Wiring
252
B.4.3 Applications for AC Reactor
252
Dimensions Are in Millimeter and (Inch)
254
B.5 Zero Phase Reactor (RF220X00A)
254
230V DC Choke
255
460V DC Choke
255
B.6 DC Choke Recommended Values
255
B.7 Remote Controller RC-01
256
B.8 PG Card (for Encoder)
257
B.8.1 Emv-Pg01X
257
Basic Wiring Diagram
258
Types of Pulse Generators
259
B.8.2 Emv-Pg01O
260
Wire Length
261
B.8.3 Emv-Pg01L
264
Installation
268
General Precaution
268
Terminals Descriptions
257
Wiring Notes
257
B.9 AMD-EMI Filter Cross Reference
268
Choose Suitable Motor Cable and Precautions
269
The Length of Motor Cable
270
B.9.1 Dimensions
272
B.10 Multi-Function I/O Extension Card
279
B.10.1 Functions
279
MO3~MOA Multi-Function Output Terminals (Photocoupler)
280
Multi-Function Output Common Terminal
280
Analog Signal Common Terminal
280
Multi-Function Input Terminals
280
B.10.2 Dimensions
281
B.10.3 Wiring
281
Appendix C How to Select the Right AC Motor Drive
284
C.1 Capacity Formulas
284
When One AC Motor Drive Operates One Motor
285
When One AC Motor Drive Operates more than One Motor
285
The Current Should be Less than the Rated Current of AC Motor Drive
285
When It Is Running Continuously
286
Symbol Explanation
286
C.2 General Precaution
286
Selection Note
287
Parameter Settings Note
287
Standard Motor
288
C.3 How to Choose a Suitable Motor
288
Special Motors
289
Pole-Changing (Dahlander) Motor
289
Submersible Motor
289
Gear Reduction Motor
289
AC Motor Drive
290
Motor
290
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