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Allied Systems eControls W6G Service Manual

Gen ii econtroller and optional bluetooth diagnostic adapter
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Service Manual
Consult
Service Manual
for Error Codes
OFF
ON
eControls
W6G, W8L
& W12E
Gen II eControls (ECM) &
Optional Bluetooth
Diagnostic Adapter
Please check the Allied Systems website
regularly for updates to this manual.
A Product of
www.alliedsystems.com
Sherwood, OR USA
P/N 599069W
Printed in USA
03/14/2025

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Summary of Contents for Allied Systems eControls W6G

  • Page 1 Error Codes eControls W6G, W8L & W12E Gen II eControls (ECM) & Optional Bluetooth Diagnostic Adapter Please check the Allied Systems website regularly for updates to this manual. A Product of www.alliedsystems.com Sherwood, OR USA P/N 599069W Printed in USA...

  • Page 2: Safety Precautions

    Note: This publication may be translated to different languages for sole purpose of easy reference in non-English speaking locations. Should there be differences in interpretations to the text, please refer to the English language edition published by Allied Systems Company as the controlling document.

  • Page 3: Table Of Contents

    ® Contents Safety Summary ......i-vii Section 3: IQANgo instructions ..3-1 General (Android and iOS) ....... 3-1 Section 1: General ......1-1 User interface ........... 3-1 Introduction & Description .........1-1 Screen orientation........3-1 Manifold ............1-1 Portrait mode ......... 3-1 Electronic Controller ........1-1 Landscape mode ........
  • Page 4 ® Contents Page intentionally left blank.

  • Page 5: General Safety Notices

    Safety Summary ® General Safety Notices Safety Regulations The following pages contain general safety warnings Each country has its own safety legislation. It is in the which supplement specific warnings and cautions operator’s own interest to be conversant with these appearing elsewhere in this manual.
  • Page 6 Safety Summary ® • Avoid winch operation near people or other ma- chines. • Never stand nor permit others to stand in the bight (loop) of a wire rope. • Do not stand nor permit others to be near the winch or wire rope when there is tension on the wire rope.

  • Page 7: Product Modifications

    Any alterations to the product, that have not been ap- • Keep yourself informed of any applicable codes, proved by Allied Systems Company or use of any non- regulations and standards for the job. OEM replacement parts will void the warranty, and may •...

  • Page 8: Ordering Parts

    When ordering replacement parts, give the unit serial number, part number, name of part and quantity required. For any further information on parts, service or ordering, consult your local winch dealer, or contact Allied Systems Company: Allied Systems Company 21433 SW Oregon Street Sherwood, OR 97140 U.S.A.
  • Page 9 Notes ®...

  • Page 10: Section 1: General

    Section 1 ® General Introduction Electronic Controller This service manual covers the eControl Manifold, • Robust Design. Gen II eController, Joystick, & Optional Bluetooth • Now located inside of the filter cover for easy access. Diagnostic Adapter, which are used on the W6G, •...

  • Page 11: Manifold General Description

    General ® Manifold Non-Freespool Internal Harness General Description Installation The improved eControl manifold system with better cooling, larger fluid paths and responsive clutch To install adapter harness, the hole of the front face control, helps to eliminate rollback and brings a stop of the winch may need to be enlarged to accommo- to the load faster in an emergency.

  • Page 12: Freespool Internal Harness Installation

    Section 1 ® Freespool Internal Harness Installation To install adapter harness, the hole of the front face of the winch may need to be enlarged to accommo- date the large aluminum connector. If enlargement is necessary, use retainer plate (Figure 1-5; item 2.32) to center hole location when retainer plate is mounted.

  • Page 13: Manifold Schematic Description

    General ® Figure 1-6 Manifold Schematic Manifold Schematic General Electrical • Housing Material: aluminum, blue anodized • Nominal Voltage: 24 VDC • Ambient Storage Temperature Range: • Duty Cycle: » min. -4°F. » 100% (continuous operation)at 115% of nominal voltage »...

  • Page 14: Mounting Instructions

    Section 1 ® ECM Module General Description The sturdy upgraded easily accessed design has been relocated inside of the filter cover and offers an (optional) improved Bluetooth Diagnostics Adapter.v Figure 1-7 Electronic Controller Module Figure 1-9 Mounting Detail Mounting Instructions: (Figure 1-9) •...

  • Page 15: Joystick Description

    General ® Joystick Control Functions General Description The joystick controls the winch functions. See Figures The ergonomically designed joystick, combined with 1-11 (Freespool) & 1-12 (Non-Freespool). excellent inching control, provides superior perfor- mance vs. hydraulic powered winches. • In the center position, the winch is in Brake-On. When the activation switch is turned OFF, the LED •...

  • Page 16: Econtrol Installation Instructions

    Section 1 ® Description Item Wire Harness Cable Ties Flat Washer Capscrew Element Filter Wire Harness Figure 1-13 Installation - eControl Common Parts eControls Installation Instructions: Any tractor specific items will be outlined in the winch installation documentation Secure the tractor per OEM recommendations prior to initiating any work. 2.

  • Page 17: Electronic Controls

    General ® Operation and Control Electronic Controls the joystick is slowly moved to a position between The electronic control assembly has one joystick that BRAKE-ON and LINE-IN or between BRAKE-ON is connected to the winch through electrical wiring, and LINE-OUT, inching occurs. an ECM module and a solenoid-actuated control valve.

  • Page 18: Bluetooth Diagnostics Adapter (Optional)

    Section 1 ® Bluetooth Diagnostics Adapter (optional) the drum gear so that the wire rope can be pulled General Description from the drum by hand. Only the drum and drum pinion gear rotate when the wire rope is pulled during The bluetooth adapter works with the ECM in the FREESPOOL operation.
  • Page 19 ® General FIRST USED ON SCHEMATIC: CURRENT eCONTROLS SYSTEM W6GE: 2097, 2059 and later USES HARNESSES 2317615, 2317616 &2317617 W8LE: 3900 W12E: 1749 1 - 10...
  • Page 20 ® Section 1 LAST USED ON SCHEMATIC: PREVIOUS eCONTROLS SYSTEM W6GE: 2058 (SHIPPED ON REBUILDS ONLY) W8LE: 3899 USED HARNESSES 2317435, 2317410, & 2317359 W12E: 1748 1 - 11...

  • Page 21: Section 2: Troubleshooting

    ® Section 2 Troubleshooting WARNING Joystick (LED) Error Codes Descriptions Don’t use the machine if an error message or error code is activated. If one of the following error codes is detected, the red activation light on the joystick will start to blink. If there are errors important to winch safety, the winch will remain in the OFF state even when the switch is in the ON position.

  • Page 22: System Diagnostics

    Troubleshooting ® eControl Module MC4x/XC4x System Diagnostics A yellow blinking LED on the module indicates a normal status, but when the LED is blinking red an error has been detected. Yellow/Red, status LED WARNING Don’t use the machine if an error message or error code is activated.

  • Page 23: Error Status Codes

    4:3c Stopped, critical a. Followed by longer sequence of flashes, contact Allied Systems Company b. Followed by longer sequence of flashes, Possible causes include reverse feed on startup, critical under-voltage and critical temperature. c. Followed by longer sequence of flashes, contact Allied Systems Company.

  • Page 24: Power Or Temperature

    Troubleshooting ® eControl Module MC4x/XC4x (continued) Power or Temperature Power supply or temperature warnings Error code Description R2:1 Voltage supply too low on Module, low voltage on output may cause additional error codes R2:2 Internal Module temperatures are too high CAN bus system errors that start with three red blink codes Error code Description...

  • Page 25: Stopped, Critical

    ® Section 2 eControl Module MC4x/XC4x Stopped, critical Four red blinking codes states the controller internal diagnostic detects a critical error and stopped the application. The blink codes are then followed by a longer sequence of flashes: Example error code: 4R:2 1:1:1 Yellow Yellow...

  • Page 26: Iqan-G11 Adapter (Led)

    Troubleshooting ® IQAN-G11 Adapter (LED) Error Code Descriptions If an error is detected, a message will be presented on LED. WARNING An error message could indicate that a hazardous situation exists. If precautions are not taken this could result in death, serious injury or major prop- erty damage.
  • Page 27 ® Section 2 Notes 2 - 7...

  • Page 28: General (Android And Ios)

    Section 3 ® General (Android and iOS) Portrait mode On portrait mode, the display only shows one pane at User interface a time. When moving to a sub pane, the back button in the upper left corner will navigate the user back to the IQANgo (Android and iOS) is a mobile application de- previous pane.

  • Page 29: Menu (Factory Use Only)

    IQANgo Instructions ® Menu Operations (Factory Use Only) • Log in: Connects to the system which allows access The main menu contains access to different opera- to protected components and operation. tions and tools. The Menu tab is usable even when not •...

  • Page 30: Managing Files On Ios

    Section 3 ® This function shows files stored locally on the device in the IQANgo folder. Managing files on iOS When using iOS devices, the folder can be opened via the iOS Files app. Folder location are as followed On My iPhone >...

  • Page 31: Date And Time

    IQANgo Instructions ® Module information NOTICE By selecting a module to view further information is dis- Some systems require a higher access level to played. For example, it includes module type, address allow machine ID changing. If that is the case, and production data.

  • Page 32: Logs

    Section 3 ® Logs Mail Use this to mail the current log records to another user. The Logs tab is used to view and manage logs in the Add record connected eControl system. To add some text to a selected system log. Use the up- per right menu &...

  • Page 33: Start And Stop

    IQANgo Instructions ® Start and stop Panning The start/stop button in the tool bar controls the start or One finger is used in the X and/or Y direction to pan the stop of a recording. graph. Graph Zooming The pinch motion is used to zoom, moving two fingers In the upper right corner, the graph button switches to in &...

  • Page 34: Wifi/Ethernet

    Section 3 ® WiFi/Ethernet 1. Select Remote assistance. WiFi or Ethernet can be used to connect to your eControl system if it contains a master module with an Ethernet port. Your device and the master module must be on the same network and their IP addresses set up correctly.
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  • Page 36 ® To find a dealer in your area, Call: (503) 625-2560, Fax: (503) 625-7269 , or E-mail: marketing@alliedsystems.com, or Visit our website: http://www.alliedsystems.com 599069W 03/14/2025 Printed in USA...

This manual is also suitable for:

Econtrols w8lEcontrols w12e

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