Related Manuals for Windhager LogWIN
Summary of Contents for Windhager LogWIN
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Page 1: Operating Manual
Operating Manual LogWIN Wood gasification boiler Nominal thermal output: 13 to 50 kW Suitable fuels: 1/3 m and 1/2 m split logs, unprocessed residual wood, wood briquettes Wood 07/2012 092412/02... -
Page 2: Table Of Contents
Table of contents Table of contents 1. Important information for system operators ........4 1.1 General information . - Page 3 Table of contents 2.6 Menu guide ................15 2.6.1 Operator level .
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Page 4: Important Information For System Operators
On the following pages we have provided specific information and important tips regarding system operation, unit functions and cleaning. Please pay close attention to these instructions. Familiarity with the material in this document will allow you to enjoy long-term operation of the unit. We wish you all the best with your Windhager boiler! 1.1 General information... -
Page 5: Safety Precautions
Important information for system operators 1.2 Safety precautions The boiler and related accessories are state of the art and meet all applicable safety regulations and operate using 230 V AC electrical current. Improper installation or repair can pose the danger of life-threatening electrical shock. -
Page 6: Start-Up And Maintenance
(e.g. pellet or oil-fired boiler) If the LogWIN and an automatic boiler (e.g. pellet or oil-fired boiler) are connected to one flue, the cladding, filling, lighting and ash doors and all cleaning openings of the LogWIN must be closed when the automatic boiler is operating in order for the cladding door switch to be released and the automatic boiler to operate correctly (inleaked air). -
Page 7: Operation
11 ..Carbonisation gas extraction 12 ..Filling chamber with hook-in plates 13 ..Vertical grate 14 ..Thermocontrol sensor 15 ..Combustion chamber 16 ..Ash chamber 17 ..Ash pan Fig. 3 LogWIN; open filling, lighting and ash door... -
Page 8: Infowinplus
Operation 2.2 InfoWINplus The InfoWINplus is a central operating and display unit for boilers and for modules of the MESplus system control (see separate instructions). It consists of a large full text display, an ON/OFF button with an LED signal lamp indicating Operation (green) or Malfunction (red), a button for manual operation / flue cleaning function as well as four individual menu buttons. -
Page 9: Operating Modes
Operation 2.3 Operating modes 2.3.1 OFF mode The boiler is switched off when in OFF mode. The display and all buttons, with the exception of the ON/OFF button, do not function. The LED on the InfoWINplus does not light up – Fig. 5. Fig. -
Page 10: Chimney Sweep Function
Operation 2.3.3 Chimney sweep function The modulation mode or stratified charge operating phases are displayed here. This function aids the performance of legally-required emissions testing. chimney sweep function °C A short press of the Manual operation / chimney sweeper function button switches on the lighting and display. Pres- (Symbol flashes) sing the button again starts the chimney sweeper function (Operating phases) -
Page 11: Operating Phases
Operation 2.4 Operating phases If the LogWIN is switched on, the following operating phases can be displayed. 2.4.1 Standby Boiler temperature °C The boiler is ready to heat up (see section 2.8). After an hour in standby mode, the display is shut down fully, only the green Standby LED is lit up. -
Page 12: Modulation Mode
Operation 2.4.7 Modulation mode Boiler temperature °C The boiler is in normal heating mode. The boiler output is controlled in a con- tinuously variable manner. Modulation mode Info Menu Fig. 18 2.4.8 Step-loading Boiler temperature °C If the stratified charge function is set, the system automatically changes to the „Step-loading“... -
Page 13: Information Text
Operation 2.5 Information text Boiler temperature °C Pressing the Info button or going to Menu è Information level, calls up the most important boiler information – (Operating phases) Fig. 23. Info Menu The arrow buttons select and display sub-menus – Fig. 24. Pressing the Back button (Fig. -
Page 14: Bottom Accumulator Temperature
2.5.8 Firing automate software version Software version firing automate The current software version of the firing automate (main PCB) is displayed. 5.10 Back Fig. 33 2.5.9 Boiler model Boiler model The boiler model of the LogWIN is displayed Wood gasification Back Fig. 34... -
Page 15: Menu Guide
Operation 2.6 Menu guide Boiler temperature °C Pressing the Menu button changes the menu display to the Operator level, Service level, Information level or to MES (Operating phases) Module – Fig. 35. Info Menu Use the arrow buttons to select the Operator level, Service level or Information level (Fig. -
Page 16: Menu Structure
Operation Menu structure: Menu Service level MES Module Operator level Information level (reserved for trained ser- (see separate instructions for (see section 2.5) (see section 2.6.1) vice personnel only) InfoWINplus Master operation) Time Accumulator-temp. Flue gas Software version Number of starts temperature firing automate Combustion cham-... -
Page 17: Operator Level
2.6.1.1 Setting the time Time This time is used for the time control of the automatic igni- tion (accessory). If the LogWIN is operated with an MESplus control, the time is automatically adopted from the module and the time set Choose Back here is overwritten. - Page 18 Operation Confirm the changed time by pressing the Save button – Fig. 43. Time 13:50 The display shows “Parameter is saved” for a few seconds (Fig. 44) and then changes back to the previous level – Fig. 45. – Save Back Fig. 43 Parameter is saved (Animated symbol) Fig.
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Page 19: Service Level
Choose Back Information! Changes on the Service level may be perfor- med only by trained service personnel (direc- tions for setting, see the LogWIN assembly in- Fig. 46 structions) Service level only for trained service personnel 5sec Fig. 47... -
Page 20: Check Before First Heating
Operation 2.7 Check before first heating a) System pressure (heating water pressure): The system must be filled and vented. With the system cold, pressure should be at least 1.0 bar (maximum 1.8 bar). If you have any questions, your installer will gladly answer them. b) Ventilation: Please make sure the boiler room/installation room is well ventilated. -
Page 21: Heating Up By Hand (No Automatic Ignition)
Operation 3.) Attach ash pan at height of lighting door (central door) in the hook-in plate intended – Fig. 51. 4.) Open the lighting door and vertical grate and evenly distribute the remaining ash in the filling chamber (Fig. 51). Check to see whether the holes in the lateral hook-in plates and burnthrough opening (Fig. 52) are clear. -
Page 22: Heating Up With Automatic Ignition
The ignition phase begins when there is a heating request from the MESplus control or an external ignition request. With the „With off period“ and „Automatic“ types of ignition, the Cancel button can be used to cancel the „Ignition ready“ operating phase. 1 Only for LogWIN with automatic ignition (accessory). - Page 23 Operation Boiler temperature °C Start procedure Info Ignition Cancel Menu Fig. 55 Instant With off period Automatic choose back Fig. 56 Instant With off period Automatic Delay start until 18:00 save back Fig. 57 Parameter is saved (Animated symbol) Boiler temperature °C Ignition ready Info...
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Page 24: Replenishing Fuel - Continuing Heating Operation
Operation 2.8.4 Replenishing fuel – continuing heating operation Attention! Open the filling door carefully (due to the risk of deflagration). 1.) Press the lever for cleaning heating surfaces around 5–10 times for each fill 2.) Open the filling door as far as the stop against the catch, wait at least 15 seconds to allow low temperature carburisation gases to be sucked away. -
Page 25: Care, Cleaning And Maintenance
Check ignition openings on lighting door and vertical grate, clear if necessary – Fig. 59. Ignition opening on lighting door Ignition opening on vertical grate Fig. 59 Checking ignition openings 1 Only for LogWIN with automatic ignition (accessory). -
Page 26: Weekly
Care, cleaning and maintenance 3.2 Weekly 3.2.1 Removing ash Recommended cleaning implement: Scratcher – Attach ash pan at height of lighting door (central door) in the hook-in plate intended – Fig. 60. Open lighting door and vertical grate and sweep most of the ash remaining into the ash pan. –... -
Page 27: Blower Box, Blower Wheel
Care, cleaning and maintenance 3.3.2 Blower box, blower wheel Attention! Before cleaning the blower box and blower wheel, de-energise the boiler! Recommended cleaning implement: Spatula, brush and vacuum cleaner – Remove the rear boiler cover – Fig. 63. – Remove screw connection from cleaning cover and fold up cover until cover lock snaps in – Fig. 64. Cover lock Fig. -
Page 28: Draught Limiter (Swinging Draught Flap)
Care, cleaning and maintenance 3.3.4 Draught limiter (swinging draught flap): Recommended cleaning implement: Spatula If a draught limiter is fitted (by customer in flue or exhaust pipe), check this for ease of movement and if ne- cessary clean or have adjusted by a specialist. 3.3.5 Filling, lighting and ash door: Recommended cleaning implement: Spatula –... -
Page 29: Primary Air And Secondary Air Routes
Care, cleaning and maintenance 3.3.7 Primary air and secondary air routes These parts are automatically checked and cleaned as part of the annual maintenance by Windhager Customer Service or the customer service partner. Recommended cleaning implement: Vacuum cleaner – Remove hook-in plates from both sides of filling chamber and check the primary air openings under them. -
Page 30: Troubleshooting
Fig. 72 Fig. 73 If you wish to call Windhager Customer Service or your customer service Partner due to a malfunction, please first make a note of the following data from the rating plate: – Model – Factory number –... -
Page 31: Thermal Process Safeguard
InfoWIN plug loose or poorly or not connected together during instal- On/Off button. lation – check and connect together firmly if necessary, plug is located behind the right side panel cladding – see LogWin assembly instruc- tions; Installing the cladding. e) Inform Windhager Customer Service or a heating technician. -
Page 32: Al - Messages
The primary airflap is no longer reaching its position. Primary airflap mo- tor or limit switch defect. Primary airflap defect Press the Reset button. If the fault reoccurs after a rest, inform Windhager AL 001 Customer Service or a heating technician. - Page 33 Release button of the safety temperature limiter firmly – Fig. 75. If this malfunction occurs again, contact Windhager Customer Service or a heating technician. Cover, under which is the release button for the safety temperature limiter Fig.
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Page 34: Eg-Declaration Of Conformity
DI Richard Reiter Anton-Windhager-Straße 20 A-5201 Seekirchen Subject of the declaration: LogWIN range of wood gasification boilers The units conform to the relevant requirements of the Machinery Directive (2006/42/EC) and the EMC Directive (2004/108/EC). In addition, we declare that we have applied the following technical standards:... - Page 35 EG-Declaration of conformity...
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Page 36: Guarantee And Warranty Limitations
Further, the warranty shall be void if equipment other than those provided by Windhager are installed. The special warranty restrictions for your system are available in the “Warranty Conditions” folder supplied with your boiler.
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