Windhager LogWIN LWP 180 Assembly Instructions Manual
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Windhager LogWIN LWP 180 Assembly Instructions Manual

Wood gasification boiler
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LogWIN
Wood gasification boiler
08/2008
xxxxxx/00

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Summary of Contents for Windhager LogWIN LWP 180

  • Page 1 LogWIN Wood gasification boiler 08/2008 xxxxxx/00...

  • Page 2: Table Of Contents

    Table of contents: Page Important initial information for the Technician ......3 Safety ..............3 Please note! .

  • Page 3: Important Initial Information For The Technician

    Important initial information for the Technician The following instructions are available for operation and installation: Heating expert: Assembly/installation instructions, list of spare parts System owner: Operating Manual, quick guide, heating instructions 1.1 Safety The boiler and related accessories are state of the art and meet all applicable safety regulations. 1.2 Please note! Your boiler and all accessories can be operated using 230 V AC electrical voltage.

  • Page 4: For The Installer

    For the Installer 2.1 Delivery, packaging 2.1.1 LogWIN Boiler covered with a plastic sack. The cladding, control panel and small parts can be found in the 4 cardboard boxes and in the filler chamber. Fig. 3 Cladding and control panel in 4 cardboard boxes. In cardboard box no.

  • Page 5: Taking Into The Building And Installing

    For the Installer 2.2 Taking into the building and installing The appliance must be taken into the building and installed without subjecting it to significant knocks and jolts, in order to avoid damaging the combustion chamber and/or the parts slipping. The warranty will be invalidat- ed if the appliance is damaged due to having been taken into the building and installed incorrectly or if the appli- ance malfunctions as a consequence of this.

  • Page 6: Minimum Clearances

    For the Installer 2.2.4 Minimum clearances Follow the installation guidelines for boiler room/installation room! Recommended minimum room heights: 1950 mm min.500 (600) 654 (764) All measurements in mm. Details provided in brackets apply LPW 360,500. 1) min 280 mm with door catch on this side min.

  • Page 7: Dimensional Sketches

    For the Installer 2.3 Dimensional sketches All dimensions in mm: Details provided in brackets apply to LPW 360 and 500. 2) with cleaning cover open Fig. 5 Rear view Fig. 6 Left view KV ..Boiler feed (5/4” pipe) KR .

  • Page 8: System

    For the Installer 2.4 System 2.4.1 Area of use For heating buildings acc. to EN 12831. The boilers are designed and approved as heat generators for hot water heating systems with permissible flow temperatures of up to 90 °C. 2.4.2 Standards The following European standard should be followed: EN 12828, this specifies that the following should be fit- ted: a) A closed expansion tank.
  • Page 9 For the Installer LogWIN LWP 300 LWP 360 Formula Spruce fully Spruce fully Unit Beech fully filled Beech fully filled symbol filled filled Recommended accumulator tank content: 2000 2000 2500 2500 Heat load of the building acc. to EN 12831 13,0 29,9 13.0...

  • Page 10: Heating Circuits

    For the Installer “Komfort” Pufferspeicher: Won’t open in tag editor “Comfort” accumulator tank In this case, the size of the accumulator tank is based on the long-term heat output, i.e. how long the customer wants to heat from the accumulator tank. The boiler output does not depend on the heating requirements of the building, but on the filling chamber size of the boiler and how often the customer wants to replenish fuel to bring the accumulator tank up to temperature.
  • Page 11 For the Installer b) The pipe lines and heating appliances should be thoroughly rinsed before the boiler is connected. c) To protect the boiler from contamination from the heating system, installation of a dirt trap is required in old or existing systems (mesh size 0.5 mm) with maintenance cocks installed in the return line.

  • Page 12: Installing The Cladding

    For the Installer 2.5 Installing the cladding All cladding parts must be fitted in full for air guidance and the dissipation of heat on the boiler. The cladding comprises the following parts: Cladding door Cladding door cover InfoWIN Left side panel Cover for cladding door switch Control panel complete Front boiler cover...
  • Page 13 For the Installer Installation sequence: – Carefully install the insulation on the top of the boiler – Fig. 8. – Attach control panel – Fig. 9. Fig. 8 Fitting top insulation on the boiler Fig. 9 Attaching control panel – Thread thermocontrol sensor (green cable) through boiler door rail – Fig. 10. –...
  • Page 14 For the Installer – Screw both brackets for the cladding door hinges (different hole spacing) onto the boiler door rail at the top and bottom – Fig. 14. Note: The brackets for the cladding door can either be screwed on for a door catch on the left or right. Fig.
  • Page 15 For the Installer – Fit insulation for flue outlet – Fig. 19. – Route boiler, safety temperature limiter and flue gas temperature sensor towards the rear from the control panel in the cable duct on the flue tube side. Insert boiler sensor and safety temperature limiter sensor as far as possible into the immersion sleeve and secure them with the sensor guard to prevent them from slip- ping out –...
  • Page 16 For the Installer – Screw hook-in plate ash pan on between lighting and ash doors with 4 TT self-tapping screws – Fig. 21. – Depending on accessibility, either fit lever for cleaning heating surfaces on the left or right side. Punch through the cut-out, insert lever through opening in side wall and slide inwards through the cleaning heating sur- faces axle and secure with screws (inserted only) –...
  • Page 17 For the Installer – Punch through 2 cut-outs for door hinge at top/bottom from side wall and screw on cladding door – Fig. 26. – Straighten the side walls by eye using the width of the cladding door and screw down at front bottom/top using 4 TT self-tapping screws –...
  • Page 18 For the Installer Attach cladding door cover to cladding door and use 4 screws to secure – Fig. 32. Fig. 32 Securing cladding door cover in 4 places Secure cladding door switch in cladding door switch cover with 2 screws – Fig. 33. –...
  • Page 19 For the Installer – Hinge in front boiler cover (Fig. 36) and secure to side walls at front using 2 screws – Fig. 37 . Fig. 36 Hinging in boiler cover Fig. 37 Securing boiler cover in 2 places – Insert the pins on the rear boiler cover into the holes provided in the side panel cladding – Fig. 38. –...

  • Page 20: Installing The Exhaust Pipe

    For the Installer 2.6 Installing the exhaust pipe a) Install the exhaust pipe upward to the flue (45° is the ideal angle). Maximum exhaust pipe length to flue 3 m. Any section of this exhaust line that only rises slightly (up to 30°) or is horizontal is not allowed to be more than 1 m in length.

  • Page 21: Storing The Instruction Booklets

    2.9 Initial start-up and operating instructions Windhager Customer Service or the customer service partner will start up the boiler first of all, and will famil- iarise the customer with the system operation and cleaning of the boiler, with reference to the Operating Man- ual.

  • Page 22: For The Electrician

    For the Electrician 3.1 Electrical connections The boiler and related accessories are designed to be installed only in dry areas (protection type IP 10). Installation of electrical components may only be performed by a qualified technician. The regulations and spec- ifications of ÖVE, VDE, SEV and local ordinances must be followed.
  • Page 23 For the Electrician – Take off boiler cover at rear (Fig. 42), loosen 2 screws from boiler cover at front (Fig. 43) and lift up cover and pull off to the front – Fig. 46. – Loosen 1 screw on top of control panel cover and take off cover – Fig. 47. Fig.
  • Page 24 For the Electrician Electrical cables should be routed in the cable ducts intended for this purpose and are not allowed to be routed over the cleaning cover. The space above the cover must be accessible for cleaning. – After connecting the cables, hinge the control panel cover back in (Fig. 47), close and secure with 1 screw at the front –...

  • Page 25: For The Service Technician

    For the Service Technician 4.1 Service and repair work Service and repair may be performed only by appropriately qualified technicians. De-energise the boiler before opening the control panel for service or repair purposes. Unscrew boiler cover at front – Fig. 53. Unplug power plug – Fig. 54. Switching off the on/off button on the InfoWIN does not mean the boiler and its accessories are completely without power! When replacing system components (pumps, mixing valves, etc.) prevent all power input (e.g.

  • Page 26: Technical Data For Calculating The Flue Gas System Acc. To En 13384-1

    For the Service Technician 4.3 Technical data for calculating the flue gas system acc. to EN 13384-1 Formula LogWIN wood gasification boiler Unit symbols Values in practical operation Nominal thermal output 17.4 25.0 29.9 35.6 49.9 Nominal heat load 19.0 27.2 32.5 39.2...

  • Page 27: Service Level

    For the Service Technician 4.5 Service level Values, restart temperature, burnout, language and actuator test can be displayed and modified on the Service level. Only trained service personnel may perform system modifications on the Service level. Structure on the Service level: Menu Service level Reserved for trained service...
  • Page 28 For the Service Technician Service level Boiler temperature °C Press the Menu button (Fig. 58), the display shows “Service level” – Fig. 59. (Operating phases) Info Menu Fig. 58 Confirm “Service level” by pressing the Choose button – Fig. 59. Service level Choose Back...
  • Page 29 For the Service Technician 4.5.1 Values The following values are displayed: Temp. Boiler Temp. Boiler 68°C Temp. chamb. 578°C The current boiler temperature is displayed in °C. Fan speed 2150 rpm Pos. Prim. airfl. Temp. chamb. Pos. Sec. airfl. O2 signal 18.1% The current temperature in the combustion chamber is dis- Back...

  • Page 30: Actuator Test

    For the Service Technician 4.5.4 Language Language Deutsch English Selection of “Language” for the display texts on InfoWIN. Française Italiano Castellano Choose Back Fig. 67 4.5.5 Actuator test The following actuators can be selected with the arrow buttons, then confirmed Induced draught fan Primary airflap and started using the Choose button.

  • Page 31: Logwin Basic Circuitry

    For the Service Technician...

  • Page 32: Guarantee And Warranty Limitations

    Further, the warranty shall be void if equipment other than those provided by WINDHAGER are installed. The special warranty restrictions for your system are avail- able in the “Warranty Conditions” folder supplied with your boiler.

This manual is also suitable for:

Logwin lwp 250Logwin lwp 300Logwin lwp 360Logwin lwp 500

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