Windhager LogWIN Klassik Assembly Instructions Manual

Windhager LogWIN Klassik Assembly Instructions Manual

½ m wood gasification boiler; for small and large houses; nominal thermal output: 18, 25, 30 kw
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WOOD

Assembly instructions

LogWIN
½ m wood gasification boiler
For small and large houses
Nominal thermal output: 18, 25, 30 kW
10/2013
093391/01
Klassik

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Summary of Contents for Windhager LogWIN Klassik

  • Page 1: Assembly Instructions

    WOOD Assembly instructions LogWIN Klassik ½ m wood gasification boiler For small and large houses Nominal thermal output: 18, 25, 30 kW 10/2013 093391/01...
  • Page 2 USER MANUAL FOR BATCH FED INDEPENDENT WOOD LOG FIRED BOILERS SUPPLEMENTARY INSTALLATION INSTRUCTIONS FOR THE UK MARKET TO BE READ IN CONJUNCTION WITH THOSE IN THE INSTRUCTION BOOKLET READ THE INSTRUCTION BOOKLET AND THESE SUPPLEMENTARY INSTRUCTIONS CAREFULLY BEFORE INSTALLATION These instructions together with those in the instruction booklet cover the basic principles to ensure the satisfactory installation of the boiler, although detail may need slight modification to suit particular local site conditions.
  • Page 3 Fire Cement Some types of fire cement are caustic and should not be allowed to come into contact with the skin. In case of contact wash immediately with plenty of water. Asbestos This boiler contains no asbestos. If there is a possibility of disturbing any asbestos in the course of installation then please seek specialist guidance and use appropriate protective equipment.
  • Page 4 If there is no existing chimney then any new system must be to the designation described above and in accordance with Building Regulations Approved Document J. A single wall metal fluepipe is suitable for connecting the boiler to the chimney but is not suitable for use as the complete chimney.
  • Page 5 Advise the user what to do should smoke or fumes be emitted from the boiler. The customer should be advised about restricting access to the boiler by children, aged and/or infirm people. Contact Details Windhager UK Tormarton Road Marshfield South Gloucestershire...
  • Page 6: Table Of Contents

    2.1.1 LogWIN Klassik ........
  • Page 7 4.9 LogWIN Klassik basic circuitry ........
  • Page 8: Important Initial Information For The Technician

    Important initial information for the Technician Important initial information for the Technician The following instructions are available for operation and installation: Heating expert: Assembly/installation instructions, list of spare parts System owner: Operating Manual, quick guide, heating instructions 1.1 Safety precautions The boiler and related accessories are state of the art and meet all applicable safety regulations.
  • Page 9: Boiler Room/Installation Room

    1.4 Initial start-up and operating instructions Windhager Customer Service or the customer service partner will start up the boiler first of all, and will familia- rise the customer with the system operation and cleaning of the boiler, with reference to the Operating Manual.
  • Page 10: For The Installer

    For the Installer For the Installer 2.1 Delivery, packaging 2.1.1 LogWIN Klassik Boiler covered with a plastic sack. The cladding, control panel and small parts can be found in the 2 cardboard boxes and in the filler chamber. Fig. 2 LogWIN Klassik 2.1.2 Optional accessories...
  • Page 11: System

    (QH) for the accumulator tank configuration! Recommended accumulator tank content Wood gasification Boiler model Recommended accumulator tank content: LogWIN Klassik LWK 180 – 300 2000 l Note! Refer to planning documents for how to calculate the minimum buffer tank volume.
  • Page 12: Heating Circuits

    Only possible with a buffer tank (with outside temperature control, motorised mixing valve). Return flow temperature increase: Required with LogWIN Klassik. It is essential that a return temperature of 61 °C be maintained during heating. In order to achieve good temperature stratification in the heat accumulator or buffer tank, we recommend that the boiler circuit be regulated.
  • Page 13: Domestic Water (Bringing The Hot Water Tank Up To Temperature In Summer)

    For the Installer 2.2.7 Domestic water (bringing the hot water tank up to temperature in summer) There may still be fuel in the boiler after the hot water tank has been brought up to temperature. As a result, measures must be taken to dissipate the surplus energy – see 2.2.4 Heating circuits; Minimum heat consumption. 2.2.8 Combination with automatic boiler (e.g.
  • Page 14: Installation Sequence

    For the Installer 2.4 Installation sequence 2.4.1 Parts designations for installation Information! All cladding parts must be fitted in full for air guidance and the dissipation of heat on the boiler. 1 ... Lower door hinge 2 ... Carburisation gas duct 3 ...
  • Page 15: Taking Into The Building And Installing

    All dimensions in mm: Recommended minimum room heights: 1850 mm min. 550 min. 550 min. 200 min. 628 min. 200 min. 628 Fig. 5 LogWIN Klassik exhaust pipe upwards – top view Fig. 6 LogWIN Klassik with exhaust pipe adapter– top view...
  • Page 16: Prior To Installation

    For the Installer 2.4.4 Prior to installation Move the boiler to its definitive installation position and use the set screws to align it inclined slightly upwards towards the rear. If it is not possible to level the unit using only the rear set screws, two additional set screws can be installed at the front –...
  • Page 17 For the Installer – Secure adapter, with slot position depending on desired angle of flue connection, on boiler according to Fig. 11 with seal and 4 M8 nuts – Fig. 11, 12. Boiler side Boiler side Boiler side Boiler side Fig.
  • Page 18: Installing The Flue Gas Blower, Air Control And Lambda Sensor

    For the Installer 2.4.6 Installing the flue gas blower, air control and lambda sensor – Screw the flue gas blower to the blower housing with 4 wing nuts – Fig. 15. – Hook in the air control at the top and secure with screw at the bottom – Fig. 13, 15. –...
  • Page 19: Installing The Carburisation Gas Duct

    For the Installer 2.4.8 Installing the carburisation gas duct – Screw in 2 fasteners for the carburisation gas duct over the heating door on the boiler, see Fig. 18, 19. – Attach the carburisation gas duct and screw tight with 2 M8 nuts – Fig. 20. Fasteners Fig.
  • Page 20: Installing The Side Panels

    For the Installer 2.4.10 Installing the side panels – Screw in 2 screws on the bottom of each side of the base halfway – Fig. 23. Release the side panels and hook them into the installed screws at the bottom (Fig. 24, 25) and loosely screw the top on with one self-tapping screw and one saw tooth ring for earthing –...
  • Page 21: Installing The Control Panel

    For the Installer 2.4.11 Installing the control panel – Place the control panel on the side panels and attach it to each with 2 self-tapping screws and 1 saw tooth ring for earthing – Fig. 27. – Attach the cable channels at left and right (feed-through at rear) with a drilling screw on each side to the front of the control panel;...
  • Page 22: Installing The Thermocontrol Sensor

    For the Installer 2.4.12 Installing the thermocontrol sensor – Route the thermocontrol sensor (green cable) at the front of the right side panel down and feed through – Fig. 28, 29. But first bend the cut-out (feed-through) at the bottom of the side panel out of the way. –...
  • Page 23: Installing The Mains Connection And Sensor

    Cable from flue gas blower Flue gas sensor (accessories) Plug X11 Fig. 33 Control panel, cable routing Exhaust gas sensor with protective tube (accessories) Power socket Boiler sensor nsor STB sensor Sensor guard Fig. 34 LogWIN Klassik – rear side...
  • Page 24 Plug X14 Lambda sensor cable Plug to Air control cable with lambda sensor Plug X6/X7 Fig. 35 LogWIN Klassik with rear panels removed – rear view Air control cable with Plug X6/X7 Air control cable with Plug X14 Flue gas sensor (accessories) Plug X11 Fig.
  • Page 25: Installing Insulation For The Rear Panel

    For the Installer 2.4.15 Installing insulation for the rear panel – Install insulation on top and bottom as shown in Fig. 37. Fig. 37 Installing insulation on the rear panel 2.4.16 Installing the rear panels – If no adapter for the flue gas blower (accessories) is being used, break off the cut-out at the top of the back panel –...
  • Page 26: Installing The Blower Housing On The Adapter

    For the Installer 2.4.17 Installing the blower housing on the adapter – Only for LogWIN with flue connection adapter (accessories) – First screw the 4 included M8 x 16 hexagon screws into the blower housing from the inside, the attach the blower housing with seal, 4 nuts and washers to the adapter –...
  • Page 27: Installing The Control Panel

    For the Installer 2.4.19 Installing the control panel – Before the control panel is installed, the InfoWIN cable must be routed from the control panelat the front left – Fig. 43. – Route the cable from the door switch (on the control panel) at the front right into the control panel and connect Plug X15 –...
  • Page 28: Installing The Cladding Door

    For the Installer 2.4.20 Installing the cladding door Note! The cladding door and the boiler doors are designed for door catches on either the left or right. Standard delivery always includes door catches on the left. The catches on the cladding door and boiler doors must be on the same side.
  • Page 29: Adjusting The Cladding

    For the Installer 2.4.21 Adjusting the cladding – Adjust side panels, cladding door and control panel visually by the width of the cladding door or equal gap size and tighten all screws – Fig. 49. Fig. 49 Adjusting cladding, tightening all screws 2.4.22 Checking the cladding door switch –...
  • Page 30: Mounting The Front Boiler Cover

    For the Installer 2.4.23 Mounting the front boiler cover – Hook the front boiler cover into the side panels (Fig. 52) and attach at rear with 2 self-tapping screws – Fig. 53. Fig. 52 Hinging in boiler cover Fig. 53 Securing boiler cover in 2 places 2.4.24 Mounting the rear boiler cover –...
  • Page 31: Instructions, Cleaning And Operating Implements

    For the Installer 2.4.25 Instructions, cleaning and operating implements – Install the hanger with the instructions folder, cleaning and operating implements on a side panel of the boiler (Fig. 56) or on a wall in the boiler room/installation room. – Keep ash pan under boiler. Supplied as standard: 1 ...
  • Page 32: Installing The Thermal Process Safeguard

    For the Installer 2.4.27 Installing the thermal process safeguard Connecting thermal process safeguard to thermal safety device a) The thermal process safeguard and cleaning T-piece must still be accessible after installation. b) The drain must be visible in order to check the function, therefore use a discharge funnel. c) It must not be possible to block the connection manually.
  • Page 33: For The Electrician

    Control panel Control panel tipped forward Fig. 58 Control panel LogWIN Klassik Information! Electrical cables must not touch heating and exhaust pipes, nor must they come in contact with non- insulated boiler components. They are to be sufficiently braced and provided with a protective tube.
  • Page 34 For the Electrician – Remove rear boiler cover (Fig. 59), loosen 2 screws from front boiler cover (Fig. 60) and lift up cover and pull off to the rear – Fig. 61. Fig. 59 Removing the rear boiler cover Fig. 60 Loosen 2 screws Fig.
  • Page 35 For the Electrician – Make sure that the plugs for the door switch, flue gas sensor (accessories) and air control are correctly con- nected in the control panel. Cables and plugs are inscribed – Fig. 63. – The connections for the MESplus system control are on the terminal blocks (screwless spring-type terminals) at the rear in the control panel and should be connected with fine-wire PVC sheathed cables –...
  • Page 36 For the Electrician – Hook the front boiler cover into place (Fig. 64) and attach with 2 screws – Fig. 65. Fig. 64 Hooking in the front boiler cover Fig. 65 Securing with 2 screws – Insert the rear boiler cover into the slot provided on the side panel – Fig. 66. –...
  • Page 37: For The Service Technician

    4.1 Start-up and operating instructions The Windhager Customer Service or Partner Customer Service will start up the boiler and will familiarize the customer with the system operator and cleaning of the boiler. Start-up and maintenance are part of the guarantee requirements of the “warranty conditions”...
  • Page 38: Technical Data For Calculating The Flue Gas System Acc. To En 13384-1 (For Lwk 180-300)

    Flue gas temperature °C Necessary feed pressure Flue gas connection diameter Ø 4.5 Technical data – General (for LWK 180–300) LogWIN Klassik wood gasification boiler Unit LWK 180 LWK 250 LWK 300 Boiler class according to EN 303-5:2012 Nominal thermal output range 13–18...
  • Page 39: Dimensional Sketches

    E ..Discharge Blower housing with adapter, flue connection steplessly adjustable from left to right All dimensions in mm: Rear view Rear view Left view 1406 Fig. 71 LogWIN Klassik flue gas blower with adapter on boiler...
  • Page 40: Service Level

    For the Service Technician 4.7 Service level Values, restart temperature, burnout, language and actuator test can be displayed and modified on the Service level. Information! Only trained service personnel may perform system modifications on the Service level. Structure on the Service level: Language Boiler Ethernet...
  • Page 41 For the Service Technician Service level Boiler temperature Pressing the Menu button (Fig. 72) shows the „Opera- °C tor level“, „Service level“, „Information level“ and „MES Module “ in the display – Fig. 73. (Operating phases) Info Menu Fig. 72 Use the arrow buttons to select the “Service level”...
  • Page 42: Values

    For the Service Technician Select the required item, „Values“, „Parameters“, „Ac- Values tuator test“ or „Settings“ and confirm by pressing the Parameters Choose button – Fig. 76. Actuator test Settings For further settings, see sections 4.7.1 - 4.7.4. Choose Back Fig.
  • Page 43: Parameters

    For the Service Technician 4.7.2 Parameters The following parameters can be selected with the arrow buttons, then confirmed using the Choose button. – Automatic ignition – Restart temperature – Burnout Automatic ignition Automatic ignition This adjuster is used to set whether electric ignition is present or not. Factory setting: depending on condition upon delivery Save...
  • Page 44: Settings

    For the Service Technician 4.7.4 Settings Install display module Language selection Temperaturskala This sub-menu contains the following settings: Time format – Install display module Date format – Language selection Weight – Temperature format Choose Back – Time format Fig. 84 –...
  • Page 45: Installation Of Mesplus Modules

    For the Service Technician 4.7.5 Installation of MESplus modules Installation procedure active Display if an MESplus module is installed (connected) or uninstalled (Animated symbol) (disconnected) Fig. 91 4.8 InfoWINplus basic settings The basic settings are used to – set whether the InfoWINplus controls a wood or pellet boiler or whether it is solely used as master operation; –...
  • Page 46 For the Service Technician Language selection Language selection Deutsch The InfoWINplus can show the display texts in various languages. The language English required can be selected in this sub-menu. Française Italiano Choose Back Fig. 95 Boiler Boiler Pellets Setting to determine what kind of boiler the InfoWINplus controls, e.g. wood or Wood pellet boiler or whether it is solely used as master operation.
  • Page 47 For the Service Technician...
  • Page 48 Fax +33 (0) 3 88 95 81 85 E-mail: info@fr.windhager.com The guarantee and warranty limitations require that the boiler and related accessories be properly installed and started up by Windhager Customer Service or Customer Service Partner; otherwise the manufacturer’s guarantee will not be honoured.
  • Page 49 WOOD Assembly instructions LogWIN Klassik ½ m wood gasification boiler For small and large houses Nominal thermal output: 18, 25, 30 kW 07/2014 093391/02...
  • Page 50 USER MANUAL FOR BATCH FED INDEPENDENT WOOD LOG FIRED BOILERS SUPPLEMENTARY OPERATING INSTRUCTIONS FOR THE UK MARKET TO BE READ IN CONJUNCTION WITH THOSE IN THE INSTRUCTION BOOKLET READ THE INSTRUCTION BOOK AND THESE INSTRUCTIONS CAREFULLY BEFORE USING THE BOILER WARNING NOTE Properly installed, operated and maintained this stove will not emit fumes into the dwelling.
  • Page 51 Chimney cleaning The chimney should be swept at least twice a year. It is important that the flue connection and chimney are swept prior to lighting up after a prolonged shutdown period. Where the chimney is believed to have a served an open fire installation it is possible that the higher flue gas temperature from a closed appliance may loosen deposits that were previously firmly adhered, with the consequent risk of flue blockage.
  • Page 52 This appliance has obtained HETAS Ltd approval for burning wood logs only as specified in the main instruction manual. Approval does not cover the use of other fuels either alone or mixed with the recommended fuel, nor does it cover instructions for the use of other fuels. Contact Details Windhager UK Tormarton Road Marshfield South Gloucestershire...
  • Page 53 2.3.9 Mount shaft for the lever for heating-surface cleaning (for LogWIN Klassik pellet ready only) ..17 2.3.10 Installing the insulation ..............18 2.3.11 Installing the side panels .
  • Page 54: Logwin Klassik Basic Circuitry

    4.9 LogWIN Klassik basic circuitry ........
  • Page 55: Important Initial Information For The Technician

    Important initial information for the Technician Important initial information for the Technician The following instructions are available for operation and installation: Heating expert: Assembly/installation instructions, list of spare parts System owner: Operating Manual, quick guide, heating instructions 1.1 Safety precautions The boiler and related accessories are state of the art and meet all applicable safety regulations.
  • Page 56: Boiler Room/Installation Room

    1.4 Initial start-up and operating instructions Windhager Customer Service or the customer service partner will start up the boiler first of all, and will familia- rise the customer with the system operation and cleaning of the boiler, with reference to the Operating Manual.
  • Page 57: For The Installer

    The cladding, control panel and small parts can be found in the 2 cardboard boxes and in the filler chamber. Fig. 3 Cladding and control panel in 2 cardboard boxes. Fig. 2 LogWIN Klassik 2.2 System 2.2.1 Area of use For heating buildings acc. to EN 12831.
  • Page 58: Accumulator Tank

    (QH) for the accumulator tank configuration! Recommended accumulator tank content Wood gasification Boiler model Recommended accumulator tank content: LogWIN Klassik LWK 180 – 300 2000 l Note! Refer to planning documents for how to calculate the minimum buffer tank volume.
  • Page 59: Circulation Pump

    Return flow temperature increase: Required with LogWIN Klassik. It is essential that a return temperature of 61 °C be maintained during heating. In order to achieve good temperature stratification in the heat accumulator or buffer tank, we recommend that the boiler circuit be regulated.
  • Page 60: Water-Side Resistance (Pressure Loss)

    For the Installer 2.2.9 Water-side resistance (pressure loss) LWK 180 – 300 Pressure loss (mbar) Diagram 1 water-side resistance 2.2.10 Combustion air The combustion air is drawn directly by the device from the installation room, therefore the installation room has to be adequately ventilated.
  • Page 61: Installation Sequence

    For the Installer 2.4 Installation sequence 2.3.1 Parts designations for installation Information! All cladding parts must be fitted in full for air guidance and the dissipation of heat on the boiler. Fig. 4 Parts for installation...
  • Page 62: Taking Into The Building And Installing

    For the Installer 1 ... Lower door hinge 24 ..Cable channel (2 pcs.) 2 ... Carburisation gas duct 25 ..Lambda sensor 3 ... Side panel left 26 ..Air control 4 ... Side panel right 27 ..Set screws front (2 pcs.) 5 ...
  • Page 63 628 min. 200 min. 628 Fig. 5 LogWIN Klassik exhaust pipe upwards – top view Fig. 6 LogWIN Klassik with exhaust pipe adapter– top view LogWIN Klassik pellet ready: for subsequent extension with a pellet boiler to the DuoWIN.
  • Page 64: Prior To Installation

    For the Installer 2.3.4 Prior to installation Move the boiler to its definitive installation position and use the set screws to align it inclined slightly upwards towards the rear. If it is not possible to level the unit using only the rear set screws, two additional set screws can be installed at the front –...
  • Page 65 For the Installer – Secure adapter, with slot position depending on desired angle of flue connection, on boiler according to Fig. 12 with seal and 4 M8 nuts – Fig. 12, 13. Boiler side Boiler side Boiler side Boiler side Fig.
  • Page 66: Installing The Flue Gas Blower, Air Control And Lambda Sensor

    For the Installer 2.3.6 Installing the flue gas blower, air control and lambda sensor – Screw the flue gas blower to the blower housing with 4 wing nuts – Fig. 16. – Hook in the air control at the top and secure with screw at the bottom – Fig. 14, 16. –...
  • Page 67: Installing The Carburisation Gas Duct

    For the Installer 2.3.8 Installing the carburisation gas duct – Screw in 2 fasteners for the carburisation gas duct over the heating door on the boiler, see Fig. 19, 20. – Attach the carburisation gas duct and screw tight with 2 M8 nuts – Fig. 21. Fasteners Fig.
  • Page 68: Mount Shaft For The Lever For Heating-Surface Cleaning (For Logwin Klassik Pellet Ready Only)

    (for LogWIN Klassik pellet ready only) Note! With the LogWIN Klassik pellet ready, the heating-surface cleaning lever can only be mounted to the left-hand side of the boiler. – Connect both shaft components (Fig. 22) and push the pointed side of the shaft into the rod axle – Fig. 23.
  • Page 69: Installing The Insulation

    LogWIN Klassik pellet ready: – Remove cut-out for heating-surface cleaning lever – Fig. 25. – Attach insulation on top and sides, see Fig. 26 – 29. Fig. 25 Remove cut-out, for LogWIN Klassik Fig. 26 Installing insulation pellet ready only...
  • Page 70: Installing The Side Panels

    For the Installer 2.3.11 Installing the side panels – Screw in 2 screws on the bottom of each side of the base halfway – Fig. 30. Release the side panels and hook them into the installed screws at the bottom (Fig. 31, 32) and loosely screw the top on with one self-tapping screw and one saw tooth ring for earthing –...
  • Page 71: Installing The Control Panel

    For the Installer 2.3.12 Installing the control panel – Place the control panel on the side panels and attach it to each with 2 self-tapping screws and 1 saw tooth ring for earthing – Fig. 34. – Attach the cable channels at left and right (feed-through at rear) with a drilling screw on each side to the front of the control panel;...
  • Page 72: Installing The Thermocontrol Sensor

    For the Installer 2.3.13 Installing the thermocontrol sensor – Route the thermocontrol sensor (green cable) at the front of the right side panel down and feed through – Fig. 35, 36. But first bend the cut-out (feed-through) at the bottom of the side panel out of the way. –...
  • Page 73: Installing The Mains Connection And Sensor

    Cable from flue gas blower Flue gas sensor (accessories) Plug X11 Fig. 40 Control panel, cable routing Exhaust gas sensor with protective tube (accessories) Power socket Boiler sensor nsor STB sensor Sensor guard Fig. 41 LogWIN Klassik – rear side...
  • Page 74 Plug X14 Lambda sensor cable Plug to Air control cable with lambda sensor Plug X6/X7 Fig. 42 LogWIN Klassik with rear panels removed – rear view Air control cable with Plug X6/X7 Air control cable with Plug X14 Flue gas sensor (accessories) Plug X11 Fig.
  • Page 75: Installing Insulation For The Rear Panel

    For the Installer 2.3.16 Installing insulation for the rear panel – Install insulation on top and bottom as shown in Fig.44. Fig. 44 Installing insulation on the rear panel 2.3.17 Installing the rear panels – If no adapter for the flue gas blower (accessories) is being used, break off the cut-out at the top of the back panel –...
  • Page 76: Installing The Blower Housing On The Adapter

    Fig. 47 Installing the blower housing on the adapter 2.3.19 Installing the lever for cleaning heating surfaces only for LogWIN Klassik without pellet ready: – Depending on accessibility, either install lever for cleaning heating surfaces on the left or right side. Punch through the cut-out, insert lever through opening in side panel (Fig.
  • Page 77 Fig. 52 Heating-surface cleaning lever is mounted behind the side panel of the LogWIN Klassik pellet ready – Screw both shafts together in the axle (limit stop must face upwards) using a cylinder screw with hexagon socket M8x30.
  • Page 78: Installing The Control Panel

    For the Installer 2.3.20 Installing the control panel – Before the control panel is installed, the InfoWIN cable must be routed from the control panelat the front left – Fig. 54. – Route the cable from the door switch (on the control panel) at the front right into the control panel and connect Plug X15 –...
  • Page 79: Installing The Cladding Door

    For the Installer 2.3.21 Installing the cladding door Note! The cladding door and the boiler doors are designed for door catches on either the left or right. Standard delivery always includes door catches on the left. The catches on the cladding door and boiler doors must be on the same side.
  • Page 80: Adjusting The Cladding

    For the Installer 2.3.22 Adjusting the cladding – Adjust side panels, cladding door and control panel visually by the width of the cladding door or equal gap size and tighten all screws – Fig. 60. Fig. 60 Adjusting cladding, tightening all screws 2.3.23 Checking the cladding door switch –...
  • Page 81: Mounting The Front Boiler Cover

    For the Installer 2.3.24 Mounting the front boiler cover – Hook the front boiler cover into the side panels (Fig. 63) and attach at rear with 2 self-tapping screws – Fig. 64. Fig. 63 Hinging in boiler cover Fig. 64 Securing boiler cover in 2 places 2.3.25 Mounting the rear boiler cover –...
  • Page 82: Installing The Exhaust Pipe

    EN 1856-1 and EN1856-2. Please ensure a sufficient immersion depth when fitting (e.g. when using Windhager stainless steel flue systems). f) The entire exhaust line should be insulated to a minimum of 2 cm thickness in order to prevent or minimise condensation.
  • Page 83: For The Electrician

    Control panel Control panel tipped forward Fig. 69 Control panel LogWIN Klassik Information! Electrical cables must not touch heating and exhaust pipes, nor must they come in contact with non- insulated boiler components. They are to be sufficiently braced and provided with a protective tube.
  • Page 84 For the Electrician – Remove rear boiler cover (Fig. 70), loosen 2 screws from front boiler cover (Fig. 71) and lift up cover and pull off to the rear – Fig. 72. Fig. 70 Removing the rear boiler cover Fig. 71 Loosen 2 screws Fig.
  • Page 85 For the Electrician – Make sure that the plugs for the door switch, flue gas sensor (accessories) and air control are correctly con- nected in the control panel. Cables and plugs are inscribed – Fig. 74. – The connections for the MESplus system control are on the terminal blocks (screwless spring-type terminals) at the rear in the control panel and should be connected with fine-wire PVC sheathed cables –...
  • Page 86 For the Electrician – Hook the front boiler cover into place (Fig. 75) and attach with 2 screws – Fig. 76. Fig. 75 Hooking in the front boiler cover Fig. 76 Securing with 2 screws – Insert the rear boiler cover into the slot provided on the side panel – Fig. 77. –...
  • Page 87: For The Service Technician

    4.1 Start-up and operating instructions The Windhager Customer Service or Partner Customer Service will start up the boiler and will familiarize the customer with the system operator and cleaning of the boiler. Start-up and maintenance are part of the guarantee requirements of the “warranty conditions”...
  • Page 88: Technical Data - General (For Lwk 180-300)

    Flue gas temperature °C Necessary feed pressure Flue gas connection diameter Ø 4.5 Technical data – General (for LWK 180–300) LogWIN Klassik wood gasification boiler Unit LWK 180 LWK 250 LWK 300 Boiler class according to EN 303-5:2012 Nominal thermal output range 15–18...
  • Page 89: Dimensional Sketches

    E ..Discharge Blower housing with adapter, flue connection steplessly adjustable from left to right All dimensions in mm: Rear view Rear view Left view 1406 Fig. 82 LogWIN Klassik flue gas blower with adapter on boiler...
  • Page 90: Service Level

    For the Service Technician 4.7 Service level Values, restart temperature, burnout, language and actuator test can be displayed and modified on the Service level. Information! Only trained service personnel may perform system modifications on the Service level. Structure on the Service level: Language selection Boiler InfoWINplus basic...
  • Page 91 For the Service Technician Service level Boiler temperature Pressing the Menu button (Fig. 83) shows the „Opera- °C tor level“, „Service level“, „Information level“ and „MES Module “ in the display – Fig. 84. (Operating phases) Info Menu Fig. 83 Use the arrow buttons to select the “Service level”...
  • Page 92: Values

    For the Service Technician Select the required item, „Values“, „Parameters“, „Ac- Values tuator test“ or „Settings“ and confirm by pressing the Parameters Choose button – Fig. 87. Actuator test For further settings, see sections 4.7.1 - 4.7.4. Settings Choose Back Fig.
  • Page 93: Parameters

    For the Service Technician 4.7.2 Parameters The following parameters can be selected with the arrow buttons, then confirmed using the Choose button. – Automatic ignition – Restart temperature – Burnout Automatic ignition Automatic ignition This adjuster is used to set whether electric ignition is present or not. Factory setting: depending on condition upon delivery Save...
  • Page 94: Settings

    For the Service Technician 4.7.4 Settings Install display module Boiler no. Language selection This sub-menu contains the following settings: Temperature format – Install display module Time format – Boiler no. Date format – Language selection Choose Back – Temperature format Fig.
  • Page 95: Installation Of Mesplus Modules

    For the Service Technician Date format Date format DD/MM/YYYY The date is displayed in the chosen format (e.g. Wed 17.02.2010 or Wed MM/DD/YYYY 02/17/2010). Factory setting: DD.MM.YYYY Selection: DD.MM.YYYY Save Back MM/DD/YYYY Fig. 102 Weight Weight t, kg The weight is displayed in the chosen format (e.g. 6.5 kg or 14.3 lbs). tn.
  • Page 96 For the Service Technician The display switches to the basic settings when „Versi- Boiler temperature on ..“ (Fig. 107) is displayed and the button (shown in Fig. 107) is pressed for 5 seconds. °C „Version ...“ is displayed, – if the „R“ button is pressed for 5 seconds on a stan- (Operating phases) dard display –...
  • Page 97 For the Service Technician MB (Master operation) Setting to define whether MESplus system control is present. Factory setting: is set in the factory before delivery as per the order. Selection: yes: with MESplus system control no MESplus system control Save Back Fig.
  • Page 98 Ignition element linear power supply 12V DC transf.- probe heating Zusatzplatine LogWIN EDV Nr.: 007095 O2 -transf. primary O2 -transf. secondary not used Grau Schwarz signal probe Weiß probe heating power supply Weiß probe heating 230 VAC X101 +12V Lon+ power supply 230 VAC Lon- +12V...
  • Page 99: Warranty

    Further, the warranty shall be void if equipment other than those provided by Windhager are installed. The special warranty restrictions for your system are available in the “Warranty Conditions”...

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