Windhager FireWIN Operating Manual
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Windhager FireWIN Operating Manual

Pellet flue-connected boiler
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FireWIN
Pellet flue-connected boiler
08/2007
092121/00

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Summary of Contents for Windhager FireWIN

  • Page 1 FireWIN Pellet flue-connected boiler 08/2007 092121/00...

  • Page 2: Table Of Contents

    3.7 FireWIN reserve supply container ........

  • Page 3: Important Information For System Operators

    We would like to congratulate you on your new environmentally friendly boiler system. With the purchase of this high-quality product by WINDHAGER ZENTRALHEIZUNG, you have selected a system that provides more comfort and optimised fuel consumption while utilising an environmentally friendly means of saving resources.

  • Page 4: Start-Up And Maintenance

    Corrosion and sediment resulting from improper heating water are not covered by the guarantee and warranty. Operating noises The FireWIN is a modern, fully automated pellet flue-connected boiler with a high level of convenience in terms of operation and cleaning. This automation means that operating noises may occur during normal operation.

  • Page 5: Sources Of Danger

    ⇒ clean the holes. Note: Due to these operating and flame noises, we do not recommend installing the device in bedrooms or quiet rooms – see also the information in the FireWIN installation instructions, “Installation”. Sources of danger 1.6.1 Fire protection...

  • Page 6: Operation

    The FireWIN pellet flue-connected boiler and the Modular Energy System MES or the REG standard control combine to form a perfect unit. The FireWIN automatically fires when the control system signals a heating requirement. Following “purging” (safety function), ignition starts and the pellet metering auger switches on.

  • Page 7: Firewin Premium

    Version as FireWIN Klassik, but in addition with fully automated pellet feed The pellet feed uses a maintenance-free suction turbine to fill the FireWIN reserve supply container fully auto- matically with pellets from a pellet storage room or storage container. The pellet feed is switched on by the lower fill level switch (proximity switch) in the reserve supply container or at the end of the enable time or the beginning of the start time, and runs for as long as the reserve supply container is full.

  • Page 8: Firewin Exklusiv

    Operation 2.1.3 FireWIN Exklusiv Version as FireWIN Premium, but in addition with fully automated heating surface cleaning and ash compactor Fully automated heating surface cleaning: A motor moves the heating surface cleaning system vertically and the heating surfaces remain clean.

  • Page 9: Check Before Initial Start-Up

    Operation 2.1.4 Heat shield (accessory FIRE 023) Heat radiated from the front window can lead to unwanted heating of the room where the unit has been set up when domestic hot water is heated during the summer. If you do not wish for the room to be heated, you can significantly reduce the amount of heat radiated using the patented heat shield (accessory Fire 023).

  • Page 10: Filling The Reserve Supply Container

    2.3.2 FireWIN Premium and Exklusiv – fully automatic filling The reserve supply container is filled by the fully automated pellet feed. WINDHAGER Customer Service or the customer service PARTNER will perform the first fill (start-up), take the boiler and its pellet supply into service and familiarize the customer with the operation and cleaning of the boiler, with reference to the Operating Man- ual.

  • Page 11: Infowin

    Operation InfoWIN The InfoWIN is located at the top under the glass cover. Press the locking button at the front and fold the glass cover open, the InfoWIN pops up automatically – Figs. 10, 11. It consists of a large full text display, an ON/OFF button with an LED signal lamp indicating Operation (green) or Malfunction (red), a button for manual opera- tion / flue cleaning function as well as four individual menu buttons.

  • Page 12: Operating Modes

    Operation Operating modes 2.5.1 OFF mode When operation is shut off, the display is inactive and all buttons, with the exception of the ON/OFF button are not functional. The LED on the InfoWIN does not light – Fig. 13. RESET Fig.

  • Page 13: Pellet Feed

    2.5.4 Solid fuel / buffer mode Solid fuel/ buffer mode °C If the FireWIN pellet flue-connected boiler is combined with a solid fuel boil- er or an accumulator tank, the WVF or BUL module automatically switches Burnout over between pellet and solid fuel/buffer mode.

  • Page 14: Manual Operation

    Operation 2.5.5 Manual operation Note: Manual operation cannot be started in “solid fuel/buffer mode”. Manual operation is not allowed to be started if an installed solid fuel boiler is operating (heated up). Manual operation is allowed to be started if there is no solid fuel boiler installed or is not operating but only the accumulator tank is active.

  • Page 15: Flue Cleaning Function

    Operation 2.5.6 Flue cleaning function This function aids the performance of legally-required emissions testing. Note: The flue cleaning function cannot be started in “solid fuel/buffer mode”. The flue cleaning function is not allowed to be started if an installed solid fuel boiler is operating (heated up). The flue cleaning function is allowed to be started if there is no solid fuel boiler installed or is not operating but only the accumulator tank is active.

  • Page 16: Operating Phases

    Menu Fig. 29 2.6.2 Purging Boiler temperature °C The vacuum fan runs, the combustion chamber of the FireWIN is flushed through with fresh air. This phase can last several minutes before the burner Purging fires – Fig. 30. Info Menu Fig.

  • Page 17: Burnout

    Operation 2.6.6 Burnout Boiler temperature °C Combustion is stopped. Pellet transport into the burner pot is stopped, the vac- uum fan continues to run until all the remaining pellets have been burned and Burnout the burner pot has cooled down – Fig. 34. Fig.

  • Page 18: Information Text

    Back RESET Fig. 38 2.7.1 Current boiler temperature Boiler temperature actual value °C The current boiler temperature of the FireWIN is displayed – Fig. 39. Fig. 39 Back 2.7.2 Boiler temperature setpoint Boiler temperature setpoint °C The display indicates the boiler temperature as calculated by the control sys- tem.

  • Page 19: Flue Gas Temperature

    Operation 2.7.3 Flue gas temperature Flue gas temperature If a flue gas temperature sensor (accessory) is connected, this function dis- °C plays the current flue gas temperature – Fig. 41. Fig. 41 Back 2.7.4 Current boiler output Current boiler output The current boiler output is displayed in %.

  • Page 20: Display Module Software Version

    2.50 The current software version of the automatic firing device is displayed – Fig. 47. Fig. 47 Back 2.7.10 Boiler model Boiler model Pellet boiler 120K The boiler model of the FireWIN is displayed – Fig. 48. Fig. 48 Back...

  • Page 21: Menu Guide

    Operation Menu guide Boiler temperature °C Pressing the Menu button changes the menu display to the Oper- ator level or the Service level – Fig. 49. (Operating phases) Use the arrow buttons to select the Operator level (Fig. 50) and con- Info Menu firm with the Choose button –...

  • Page 22: Menu Structure

    Wand 1 only Wand 2 only Wand 3 only Parameters Start-up Actuator test Only trained service personnel may perform parameter settings, start-up, the actuator test and make changes (see FireWIN installation instructions);...

  • Page 23: Operator Level

    Operation 2.8.1 Operator level Boiler temperature Pressing the Menu button changes to the “Operator level” and °C “Service level” – Fig. 53. (Operating phases) Info Menu RESET Fig. 53 The Arrow buttons select the “Operator level”; the Choose button Operator level confirms the choice –...

  • Page 24: Setting The Time

    This time is used for the time control of the pellet feed. °C If the FireWIN is operated with an MES control, the time is auto- matically adopted from the module and the time set here is over- (Operating phases) Lighting ON written.
  • Page 25 Operation Confirm the changed time by pressing the Yes button – Fig. 61. Set the time The display shows “Saving parameter value” for a few seconds 13:50 (Fig. 62) and then changes back to the previous level – Fig. 63.The menu item or sub-menu item is exited by pressing the Back but- Save ton (Fig.
  • Page 26 Operation 2.8.1.2 Setting the feed operating mode Boiler temperature This menu item sets: °C – whether the feed is switched off, or – whether the feed should fill the pellet boiler with or without time (Operating phases) Lighting ON control. Pressing one of the four menu buttons switches the lighting on –...
  • Page 27 Tip: A complete fill sucks in about 25 kg of pellets. Even if more pellets are required during the blocked time, there is no automatic fill and the FireWIN switches off (information message 582). Saving parameter value Therefore, do not select a blocking time that is too long.
  • Page 28 Operation 2.8.1.3 Setting the time profile feed Boiler temperature The “Time profile feed” menu item displays the corresponding set- °C ting option depending on the setting in the “Feed operating mode” menu item (see section 2.8.1.2). (Operating phases) Lighting ON Setting: “with enable time”...
  • Page 29 Operation “with enable time” Feed with enable time The start and end of the enable time can be set here in the “Time Start 07:00 profile feed” menu item if the “with enable time” setting is active 22:00 in the “Feed operating mode” menu item (see section 2.8.1.2). Choose Back Factory setting “feed enable time”:...
  • Page 30 Operation The menu item or sub-menu item is exited by pressing the Back Feed with button (Fig. 83) or after a delay of 45 seconds. enable time Start 07:00 22:00 Choose Back RESET Fig. 83...
  • Page 31 Operation “with start time” Feed with A time can be set here in the “Time profile feed” menu item for fill- start time Start 20:00 ing the reserve supply container if the “with start time” setting is active in the “Feed operating mode” menu item (see section Save 2.8.1.2).
  • Page 32 2.8.1.4 Setting wand switching Boiler temperature If FireWIN is equipped with a fully automated pellet feed, it is pos- °C sible to set here which wand is used for sucking pellets from the pellet storage room. There are four different setting options:...
  • Page 33 Operation The arrow buttons set the wand switching – Fig. 94. Wand switching automated Wand 1 only Wand 2 only Wand 3 only Save RESET Fig. 94 Confirm the changed wand switching by pressing the Yes button Wand switching – Fig. 95. automated Wand 1 only Wand 2 only...
  • Page 34 Operation 2.8.1.5 Ash compression time profile Boiler temperature The ash in the ash pan is only compressed at the 2 set start times °C and when approx. 15 kg of fuel has been consumed. The start times can be set in steps of 15 minutes (start time 1 and start time 2). (Operating phases) Lighting ON Factory setting:...
  • Page 35 Operation The arrow buttons select the start time 1 or 2 to be changed – Start times for Fig. 103. ash compression Start time 1 08:00 Confirm the selected start time by pressing the Choose button – Start time 2 22:00 Fig.
  • Page 36 Operation 2.8.1.6 Boiler cleaning – Resetting the cleaning Boiler temperature request °C After boiler cleaning has been performed, the operating hours counter for boiler cleaning must be reset. (Operating phases) Lighting ON Without cleaning (see section 3.4), the operating hours counter for boiler cleaning cannot be reset.

  • Page 37: Service Level

    Service level. Choose Back Changes on the Service level may be performed only by trained service personnel (directions for setting, see the FireWIN Installation instructions). RESET Fig. 115 Service level only for trained service personnel RESET Fig.

  • Page 38: Heating System Operation

    (see also section 2.5.2). After a successful self-test and if a setpoint is transferred by the system control, the FireWIN automatically starts operation. 2. Set the operating mode switch(es) on the MES control module(s) to “Automatic operation”. The system oper- ation (setting temperatures and operating times) is performed using the analogue or digital user module (installed in the living area) –...

  • Page 39: Firewin With Reg Standard Control

    1. Press the ON/OFF button on the InfoWIN panel, the display lighting is switched on, the signal lamp lights green and a self-test is performed (see also section 2.5.2). After a successful self-test and if a setpoint is trans- ferred by the system control, the FireWIN automatically starts operation. 2. Set both manual switches to the “Automatic”...
  • Page 40 Operation How to switch to emergency (manual) operation Heating emergency operation: 1. There must be power to the boiler. The unit is switched on (otherwise, press the ON/OFF button on the InfoWIN unit). 2. Select “Manual operation” on the InfoWIN unit – see section 2.5.5. 3.

  • Page 41: Care, Cleaning And Maintenance

    FireWIN (9 to 12 kW). The FireWIN is equipped with a cleaning interval display. The cleaning request for the combustion chamber and burner pot is displayed on the InfoWIN and must be reset after cleaning has finished – see section 2.8.1.6.
  • Page 42 Frequent use of the lever (~ 500 operating hours) Frequent use of the lever increases efficiency increases efficiency See section 3.4 Check the FireWIN reserve supply container, if necessary remove ash Check the combustion Depending on pellet con- chamber and burner pot,...

  • Page 43: Heating Surfaces

    (accessory) or remove the ash from the duct – Fig 124. Assembly: – Push in the ash pan(s), close the doors. – Switch the FireWIN back on with the ON/OFF button. Ash pan for heating surfaces (accessories) Fig.

  • Page 44: Combustion Chamber (Baffle Plate, Temperature Sensor)

    The FireWIN is equipped with a cleaning interval display. The cleaning request for the combustion chamber and burner pot is displayed on the FireWIN Klassik and Premium after 500 operating hours, on the FireWIN Exklusiv after 750 operating hours and must be reset after cleaning has finished – see section 2.8.1.6. “Boiler cleaning –...
  • Page 45 Care, cleaning and maintenance Burner pot Do not open the combustion chamber door during operation. Always switch the boiler off first with the ON/OFF button and wait until burnout mode has finished. It is essential to let the boiler cool down before cleaning. Before cleaning with a vacuum cleaner, check that there are no longer any embers in the combustion residue! If the level of combustion residue in the burner pot is more than 4 cm above the grate plate, perform cleaning...

  • Page 46: Firewin Reserve Supply Container

    FireWIN w w i i t t h h o o u u t t fully automated pellet feed: – Switch off the FireWIN with the ON/OFF button on the InfoWIN (Fig. 131) and wait until the display has gone out.
  • Page 47 Care, cleaning and maintenance – Remove both knurled screws (Fig. 137) and fold open the inspection cover (Fig. 138). – Remove dust (bridge formation) from the container using a vacuum cleaner. – Close the inspection cover again and screw it on with knurled screws. Fig.

  • Page 48: Top Heating Surfaces And Linkage

    – Vacuum off the top heating surfaces and linkage or use a cleaning brush to clean them – Fig. 145. – Only with FireWIN Klassik and Premium: Push on the cleaning lever of the heating surfaces at the right side and move it forwards and backwards several times –...

  • Page 49: Pressure Measuring Nipple, Rotary Feeder, Blower Wheel, Blower Box And Exhaust Pipe

    Pressure measuring nipple, rotary feeder, blower wheel, blower box and exhaust pipe These parts are automatically checked and cleaned as part of the annual maintenance by WINDHAGER Customer Service or the customer service PARTNER. It is essential to let the boiler cool down before cleaning.

  • Page 50: Blower Wheel, Blower Box And Exhaust Pipe To Flue

    Care, cleaning and maintenance Screw plug Fig. 151 Removing dust from the rotary feeder 3.9.3 Blower wheel, blower box and exhaust pipe to flue – Unscrew two wing nuts from the exhaust pipe and remove the cleaning cover (Fig. 152). Clean fly ash out of the exhaust pipe with a vacuum cleaner.

  • Page 51: Troubleshooting

    Troubleshooting The FireWIN pellet boiler is self-monitoring during operation. All deviations from normal operation are displayed on the InfoWIN by information, fault or alarm messages. If one of these messages appears, the LED lights up red, an information, fault or alarm symbol flashes, an information code is displayed along with a brief descrip- tion in full text –...

  • Page 52: No Display On Infowin

    Fill fuel into the fuel container (see section 2.3). IN 581 tainer has switched, boiler continues to b) FireWIN Premium/Exklusiv (with feed): Feed is switched off in “feed oper- heat until the remaining fuel quantity ating mode” (see section 2.8.1.2). In “Feed operating mode” menu item, set has been consumed.

  • Page 53: Alarm Messages

    Troubleshooting Code Meaning/effect Cause/remedy Press the Reset button. If the fault reoccurs after a reset, inform Windhager Cus- Wand switching defective tomer Service or a heating technician. FE 239 Emergency operation:Switch off the feed unit (see section 2.8.1.2). Fill the reserve No pellet feed is possible.
  • Page 54 Service or your heating technician. AL 076 The boiler switches to burnout mode. b) Renew the boiler sensor, inform Windhager Customer Service or a heating technician. a) Press the Reset button. If the malfunction recurs immediately after a short period, or recurs at regular intervals, contact Windhager Cus- Temperature sensor defective tomer Service or your heating technician.
  • Page 55 Combustion chamber pressure switch is defective, inform Windhager Customer Service or a heating technician. a) FireWIN Klassik without feed: The reserve supply container is empty. Fill fuel into the fuel container (see section 2.3). Press the Reset but- ton until the boiler starts operating again. The alarm message AL 171 may light on up to 2 occasions, press the Reset button.

  • Page 56: Guarantee And Warranty Limitations

    Further, the warranty shall be void if equipment other than those provided by WINDHAGER are installed. The special warranty restrictions for your system are avail- able in the “Warranty Conditions” folder supplied with your boiler.

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