Windhager BioWIN Assembly Instructions Manual
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Windhager BioWIN Assembly Instructions Manual

Pellet central heating boiler
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Assembly instructions

BioWIN
Pellet central heating boiler
Output range: 2,9 to 25,9 kW
Cascae options up to 78 kW
Pellets
03/2013
091698/09

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Summary of Contents for Windhager BioWIN

  • Page 1: Assembly Instructions

    Assembly instructions BioWIN Pellet central heating boiler Output range: 2,9 to 25,9 kW Cascae options up to 78 kW Pellets 03/2013 091698/09...

  • Page 2: Table Of Contents

    2.9 Fitting reserve supply container cover (only BioWIN Klassik) ....... .
  • Page 3 4.11 Circuit diagram for BioWIN 100–260 pellet feed with solo probe ......

  • Page 4: Important Initial Information For The Technician

    Important initial information for the Technician Important initial information for the Technician 1.1 Safety precautions The boiler and related accessories are state of the art and meet all applicable safety regulations. Your boiler and all accessories operate using 230 V AC electric current. Improper installation or repair can pose the danger of life-threatening electric shock.

  • Page 5: Boiler Room/Installation Room

    These max. values require a stable power supply (min. 220 V under load!) The BioWIN 100–260 can be operated with 2–3 probes (Fig. 2) or with up to 8 probes (Fig. 3). Max. distance of 25 m between furthest away probe and pellet boiler with max. total height difference of 1.8 m Max.
  • Page 6 Important initial information for the Technician BioWIN 100–260 (3 probe): Storage room BioWIN 100–260 Boiler room Furthest away probe Suction turbine changeover unit Fig. 2 Storage room, Boiler room – view from above BioWIN 100–260 (8 probe): Furthest away probe...

  • Page 7: For The Installer

    MESplus-System control, 3/4” or 1” motorised mixing valve, mixer groups, heating distributor, thermal process safeguard – FK-060 (for BioWIN 210/260 only), stainless steel flue accessory, combi energy-saving intake regula- tor with explosion flap EEX (EZR for Germany), cleaning kit – FAX 090 (incl. vacuum cleaner) Accessories for fully-automatic pellet feed –...

  • Page 8: System

    2.2.3 Heating circuits A motorised mixing valve is always required for the BioWIN in order to protect the boiler and one must be fitted in each heating circuit. A feed contact thermostat (FK-001) must be installed for underfloor circuits.

  • Page 9: Operating With External Control

    Heating requirement (setpoint specification) with 2-point controller The 2-point controller switches the burner ON/OFF with a potential-free contact via the “external heating re- quirement” interface of the BioWIN. b) Heating requirement (setpoint specification) with analogue interface The controller passes the external boiler temperature setpoint via the analogue 0–10 V interface.

  • Page 10: Combustion Air

    There are several possible forms of delivery for the BioWIN. The boiler is best moved to the installation site in a crate (790 mm wide). In order to bring in the boiler more easily and most importantly more safely in tight situa- tions, several add-ons can be removed so that the BioWIN is smaller and lighter.

  • Page 11: Removing Reserve Supply Container

    – Remove wood partitions with the exception of the base pallet – see section 2.8. – Unhook cladding door on left (Fig. 7) and remove ash container (BioWIN Exklusiv only). – Remove reserve supply container rear wall cladding; remove 1 screw in the inside of the device under the re- serve supply container next to the rear panel cladding (Fig.
  • Page 12 – Unscrew 3 nuts and 1 bolt on the outside side of the reserve supply container (Fig. 16), remove the reserve supply container (carefully thread out downwards at the auger) – Fig. 17. – Unhook combustion chamber door and remove ash pan (BioWIN Klassik and Premium only) – Fig. 18. Nuts Bolt Fig.

  • Page 13: Removing The Floor Plate Underneath The Integral Fuel Hopper

    For the Installer 2.4.2 Removing the floor plate underneath the integral fuel hopper – remove the 4 screws at the front and the 4 screws at the back of the base – Fig. 19. – pull out and remove the floor plate – Fig. 20. Fig.
  • Page 14 – Unhook and remove right side panel at bottom – Fig. 33. Information! Do not remove insulation from side wall. The heating surface cleaning rod uses this insulation. Fig. 32 Unscrewing connection bracket Fig. 33 Unhinging right side wall Assembly: After transporting into the boiler room, refit BioWIN in reverse order.

  • Page 15: Minimum Clearances

    Attention! Follow the installation guidelines for boiler rooms! All dimensions in mm: Fig. 34 BioWIN – view from above Fig. 35 Folding up control panel for cleaning Note! The control panel must be folded all the way up for cleaning work – Fig. 35. Therefore, do not route the exhaust pipe and connection pipes or position any hydraulic components directly behind the control panel.

  • Page 16: Dimensional Sketches

    Install the exhaust pipe – see 2.11. e) Fit cleaning tools – see section 2.12. f) Fit feed unit on reserve supply container (BioWIN Premium and Exklusiv only) – see section 2.13. g) Initial start-up and operating instructions – see section 2.14.

  • Page 17: Installing, Preparing For Installation

    For the Installer 2.8 Installing, preparing for installation – The boiler is best transported to the installation site in the crate and this removed once there – Figs. 38 to 49. If the boiler cannot be taken to the installation site in the crate, remove the crate and various attachments – see section 2.4.

  • Page 18: Fitting Reserve Supply Container Cover (Only Biowin Klassik)

    2.10 Fitting cleaning lever (only BioWIN Klassik and Premium) Punch through cut-out in right-hand side wall for cleaning lever and attach cleaning lever for heating surface cleaning on side for BioWIN Premium/Klassik – Fig. 53. Fig. 53 BioWIN Premium/Klassik - view from right...

  • Page 19: Installing The Exhaust Pipe

    The Induced draught fan can cause sound transmissions that create noise pollution. f) The BioWIN is a low-pressure boiler and this means that the flue gas system needs to meet the „N1“ seal in- tegrity requirement according to EN 1856-1 and EN1856-2. Please ensure a sufficient immersion depth when fitting (e.g.

  • Page 20: Fitting Feed Unit On Reserve Supply Container (Only Biowin Premium And Exklusiv)

    (only BioWIN Premium and Exklusiv) Information! Leave feed unit in cardboard box until it is fitted on the BioWIN reserve supply container. Only un- screw transport protection after assembly on the reserve supply container – Fig. 57. The bottom flap in the feed unit must not be damaged.
  • Page 21 For the Installer – Remove transport protection, to do this loosen 2 screws at front and remove transport protection forwards – Fig. 61. – Remove adhesive protection strip from flap, flap must be able to move easily – Fig. 62. –...

  • Page 22: Initial Start-Up And Operating Instructions

    2.15 Initial start-up and operating instructions Windhager Customer Service or the customer service partner will start up the boiler first of all, and will familia- rize the customer with the system operation and cleaning of the boiler, with reference to the Operating Manual.

  • Page 23: For The Electrician

    All electrical connections are located in the control panel. The control panel is set up on 2 levels (control panel top part and control panel bottom part). The control panel top part contains the BioWIN main board while the control panel bottom part contains the connection terminals (screwless spring-type terminals) for connecting the...

  • Page 24: Electrical Connection For Control And Changeover Unit

    For the Electrician To access the various levels of the control panel: – Raise cladding cover at rear, unhook and pull backwards – Fig. 68. – Fold up cladding cover – Fig. 69. Fig. 68 Taking off cladding cover at rear Fig.

  • Page 25: Electrical Connection For Control And Changeover Unit

    For the Electrician 3.1.2 Electrical connection for control and changeover unit The feed unit has 2 cables running to the BioWIN, 1 x proximity switch and 1 x 230 V AC power supply. Proximity switch: The proximity switch is connected in the control panel top part. To access the control panel top part, unscrew the 2 screws on the side of the control panel cover (Fig.

  • Page 26: For The Service Technician

    4.1 Start-up and operating instructions The Windhager Customer Service or Partner Customer Service will start up the boiler and will familiarize the customer with the system operator and cleaning of the boiler. Start-up and maintenance are part of the guarantee requirements of the “warranty conditions”...

  • Page 27: Technical Data For Calculating The Flue Gas System Acc. To En 13384-1

    For the Service Technician 4.4 Technical data for calculating the flue gas system acc. to EN 13384-1 Formula BW 100 BW 150 BW 210 BW 260 BioWIN pellet boiler Unit symbols min. max. min. max. min. max. min. max. Nominal thermal output...

  • Page 28: Service Level

    (see section 4.7) Operator level Service level MES Module Information level Settings on the operator level Reserved for trained service (see separate instructions for (see BioWIN Operating Manual) personnel only. InfoWINplus Master operation) see BioWIN Operating Manual. Parameters Start-up Actuator test Settings...
  • Page 29 For the Service Technician Service level Boiler temperature Pressing the Menu button (Fig. 81) shows the „Operator le- °C vel“, „Service level“, „Information level“ and „MES Module “ in the display – Fig. 82. (Operating phases) Info Menu Fig. 81 Use the arrow buttons to select the “Service level”...

  • Page 30: Parameters

    For the Service Technician Select the required item, „Parameters“, „Start-up“, „Actua- Parameters tor test“ or „Settings“ and confirm by pressing the Choose Start-up button – Fig. 85. Actuator test Settings For further settings, see sections 4.6.1 - 4.6.4. Choose Back Fig.
  • Page 31 For the Service Technician Number of burner starts Number of burner starts 1.350 The number of burner starts of the BioWIN is displayed. Back Fig. 87 Fuel quantity auger conveyor Fuel quantity Auger conveyor The calculated fuel quantity (actual value) and the range is displayed in kg/h, Actual value 6.5 kg...
  • Page 32 For the Service Technician Type of pellet feed system Type of pellet feed system without feed system Setting for whether operation is without feed system, with 2 or 8 probes or with Suction turbine with 2 probe Suction turbine with 3 probe mixer (buried tank).
  • Page 33 For the Service Technician Cleaning interval correction Correction of Cleaning interval Actual value The cleaning interval is basically dependent on the proportion of ash in the pel- min. -50 % lets and the ash removal profile. This adjuster can be used to extend or shorten max.

  • Page 34: Start-Up

    For the Service Technician 4.6.2 Start-up The auger conveyor and the feed can be selected on the Start-up level with the arrow buttons, then confirmed or selected using the Choose button. A self-test is started at the end of the start-up. Auger conveyor Start-up Auger conveyor...

  • Page 35: Installation Of Mesplus Modules

    For the Service Technician Install display module Start installation procedure Is not needed with an individual BioWIN boiler, only needs to be used with a Please press LON button on auto- cascade system – see “Planning and assembly” instructions for pellet cascade.

  • Page 36: Infowinplus Basic Settings

    For the Service Technician 4.7 InfoWINplus basic settings The basic settings are used to – set whether the InfoWINplus controls a wood or pellet boiler or whether it is solely used as master operation; – switch the master operation functions on and off; –...
  • Page 37 Heating oil Factory setting: is set in the factory before delivery as per the order. Selection: Pellets: BioWIN, BioWIN XL, FireWIN, VarioWIN usw. Save Back Wood: LogWIN, SilvaWIN usw. Fig. 117 Heating oil: JetWIN, EcoWIN No boiler, e.g.

  • Page 38: Basic Biowin 100-260 Circuitry

    For the Service Technician 4.8 Basic BioWIN 100–260 circuitry...

  • Page 39: Biowin 100-260 Connecting Diagram

    For the Service Technician 4.9 BioWIN 100–260 connecting diagram...

  • Page 40: Biowin 100-260 Pellet Feed Connecting Diagram With Mixer For Buried Tank

    For the Service Technician 4.10 BioWIN 100-260 pellet feed connecting diagram with mixer for buried tank Operation with a mixer must be set on the service level – see section 4.6.1 Parameters; type of pellet feed system.

  • Page 41: Circuit Diagram For Biowin 100-260 Pellet Feed With Solo Probe

    For the Service Technician 4.11 Circuit diagram for BioWIN 100–260 pellet feed with solo probe Operation with a „solo probe“ must be set in the service level – see section 4.6.1 Parameters; type of pellet feed system.

  • Page 42: Connecting Diagram For Air Intake/Exhaust Flap

    For the Service Technician 4.12 Connecting diagram for air intake/exhaust flap The air intake/exhaust flap is directly connected to the automatic firing device (see basic circuit diagram 4.8) at plug X4 (motor) and X14 (limit switch). To set parameters for air intake/ exhaust flap, see section 4.6.1 Parameters; Flue gas thermostat or Air intake/ exhaust flap.

  • Page 43: Connecting Diagram For Flue Gas Thermostat

    For the Service Technician 4.13 Connecting diagram for flue gas thermostat The flue gas thermostat is directly connected to the automatic firing device (see basic circuit diagram 4.8) at plug X4 (motor) and X14 (limit switch). To set parameters for flue gas thermostat, see section 4.6.1 Parameters; Flue gas thermostat or Air intake/ ex- haust flap.

  • Page 44: Guarantee And Warranty Limitations

    Fax +33 (0) 3 88 95 81 85 E-mail: info@fr.windhager.com The guarantee and warranty limitations require that the boiler and related accessories be properly installed and started up by Windhager Customer Service or Customer Service Partner; otherwise the manufacturer’s guarantee will not be honoured.

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