Periodic Maintenance Table - PGO G-MAX 50 Service Manual

(4) PERIODICAL MAINTENANCE TABLE
Model
Item
2T or 4T
Engine oil
Engine oil*
Oil Filter M2-125/150
M2-200
Coarse oil filter* (on
oil draining bolt)
Air cleaner
Air filter
Gear oil*
Cooling water, radiator M2-250
hose
Disk & drum brake
Clutch shoes*
Rear brake arm
Tires
Wheel bearing*
Front fork*
Steering head bearing*
Rear absorber*
Main/Side Stand
Nuts, bolts, fasteners
Battery
Valve gap*
Carbon cleaning *
Spark plug*
V belt*
Fuel feeding system* EXCEPT
Fuel feeding system * EMS ONLY
(Injection)
Engine idle speed*
Carburetor idle A/F
Adjustment*
EMS function check* EMS ONLY
(Injection)
REMARKS：
1. A: adjust C: clean
2. Items with "*" mark indicate our recommendation to have it done by PGO dealer.
Checking Content
2T Add
4T M2-125/150:800cc, total 1000cc
M2-200/220: 1,400CC, total 1,000cc
M2-250:900CC, total 1,100cc
Replace
4T
Clean or replace it if necessary
ALL Crack and blockage check.
ALL Clean or replace it if required
ALL M2-125/150: 90cc, total 110 cc
M2-200/220: 110cc, total 130 cc
M2-250: 180cc, total 200cc.
Leaking check and clean the
only radiator if necessary
ALL Leaking and function check
ALL Check or replace it if necessary
2T Function check and adjustment
ALL Worn-out check or replace it if
necessary
ALL Fasten tightly if loosen
ALL Leaking and function check
ALL Check looseness. Adjust it if
required
ALL Leaking and function check
ALL Function check or replace it if
required
ALL Tighten it if required
ALL Recharge the battery it required.
Clear the poles.
4T M2-125/150: 0.08mm/ IN&EX
M2-200/220: 0.08mm/ IN&EX
M2-250: 0.10mm/ IN&EX
2T Clean combustion carbon when
engine output reduced
ALL Clear or replace if required
ALL Worn out check or replace if
necessary.
Crack and blockage check.
EMS Replace it if necessary.
Inspect hose, clamp, and replace
the filter per 15,000km
ALL 2T engine: 1900±100 rpm
4T engine: 1700±100 rpm
ALL Check and adjust referring to
CO/HC Percentage.
Inspect EMS function, and clear
the defect memory if necessary
I: inspect, or replace if necessary L: lubricate
MONTHS/DISTANCE(IN KM)FOR CHECKING
1 or 3 or 6 or
300 km 2500k 5000k 7500k
I According to Oil warning light
R Replace it initially 300km,
and then replace it per 1,000 km
R replace it per 5000km
clean it initially 300km,
C
and then replace it per 3,000 km if necessary
I I
I I
R R
I I I
I I
I
I
I I
I I
I I
A
I
I L
I I
I C
Adjust it when necessary
A
I R
A
I
I
A A A
A A A
I I
9 or 12 or 15 or 18 or
10000k 12500k 15000k
I I I I
I R I I
R R
I R I I
I I I I
R I
I I
I I I I
I I I I
I I
A A
I I
I L I L
I I I I
I C I C
A A
I R I R
A A
R I
I R
A A A A
A A A A
I I I I
R: replace