PGO Tigra AF-125BAE Manuals

Manuals and User Guides for PGO Tigra AF-125BAE. We have 1 PGO Tigra AF-125BAE manual available for free PDF download: Service Manual

PGO Tigra AF-125BAE Service Manual (96 pages)

Brand: PGO | Category: Scooter | Size: 5 MB

Contents
2
Configuration
3
Vehicle View
3
Positions of Engine Number / Vehicle Identification Number
4
Specifications
5
Code of Practice
6
Directions for Maintenance of the Engine Management System (EMS)
6
Torque Values
7
Service Tools
9
Procedure to Maintain the Electronic Management System (EMS)
11
Engine Not Running or Slowly Running During Start-Up
12
Engine Running but Start-Up Failing During Start-Up
12
Trouble of Hot Start
13
Trouble of Cold Start
14
Trouble of Start-Up Anytime Despite RPM Normal
15
Start-Up Normal but Idle Speed Unstable Anytime
16
Start-Up Normal but Idle Speed Unstable During Warm-Up
17
Start-Up Normal but Idle Speed Unstable with Warm-Up Finished
18
Start-Up Normal but Idle Speed Unstable or Stall with Load
19
Start-Up Normal but Idle Speed too High
20
RPM Low or Stall During Acceleration
21
Acceleration Slow
22
Acceleration Powerless; Performance Bad
23
PCODE List
24
Installation or Removal of External Components
25
Front & Rear Covers (Handlebar)
25
Removal and Installation of Body Cover & Lower Cover
26
Removal of Body Cover and License Plate
27
Check & Adjustment
31
Gear Oil Check
31
Engine Oil Filter Check
31
Engine Oil Check
32
Air Filter Check
33
Auxiliary Water Tank Check
33
Spark Plug Check
34
Front Lamp Adjustment
34
Back-Play of Throttle Cable Check
35
Brake System Check
36
Brake Lever Check
36
Brake Disk Check
36
Brake Oil Check
36
Change of a Front Brake Pad
37
Change the Rear Brake Pad
39
Change Brake Oil
40
Valve Clearance Check
40
Check / Adjust Timing
41
Driving Belt / Clutch Lining
42
Tire & Wheel
42
Suspension System Check
42
Front/Rear Shock Absorber
42
Steering Lever System
43
Items and Cycle for Periodical Maintenance
43
Lubrication System Diagram
44
Cleaning of Filter Screen
45
Oil Pump
45
Oil Filter
46
Disassembly of the Engine Assembly
47
Separate the Engine from the Vehicle Body
47
Disassemble the Engine’s Throttle Cable and Vacuum Tube
48
Disconnect High-Pressure Fuel Hose Connector
48
Drain Cooling Water
48
Disconnect the Cooling Tube
48
Cylinder Head Removal and Disassembly
50
Disassemble the Cylinder Head
52
Disassemble the Cylinder
54
Cylinder Measurement and Check
55
Standards of Clearances for Various Piston Rings
55
Installation of the Piston
55
Installation of the Cylinder
56
Installation of the Cylinder Head
56
V Belt Driver
57
Left Cover / Drive Belt Assembly
57
Limit Sizes of Parts
58
Crankcase & Crankshaft
59
Right Crankcase Cover
59
Magnetic Motor Assembly and Starting Clutch Assembly
59
Disassembly and Installation of the Engine Oil Pump Sprocket
60
Engine Oil Filter
61
Left Crankcase
62
Right Crankcase / Crankshaft
62
Removal of the Crankshaft Bearing
62
Evaluation and Measurement of a Removed Crankshaft
63
Installation of the Crankcase
64
Final Speed Gear
66
Final Drive Gear
66
Gear Box Cover
66
Fuel Injection System
67
Electronic Control Unit (ECU)
68
ECU Pin Configuration
69
Temperature Sensor
71
LSF Lambda Sensor
72
Sectional View of a Heated Lambda Sensor
73
Electromagnetic Fuel Nozzle
74
DKG (Throttle Sensor)
75
Idle Speed Actuator
75
Airflows in Idle Speed Actuators
76
Imse
77
Throttle Position Sensor
78
Electric Circuits of an Intake Temperature Sensor
78
Intake Pressure Sensor
78
Cooling System Diagram
79
Cooling System Maintenance
80
Regular Maintenance
80
Change Coolant
81
Steps to Change Water Coolant (with Removal of the Cooling Tube)
81
Steps to Change Water Coolant (Cold Cycle Cleaning)
82
Water Tank / Fan
83
Thermostat
84
Water Pump Disassembly/Installation
85
Water Pump Post-Installation Check
86
Incipient Leakage from the Mechanical Seal
86
Check the Cooling System
86
Sealing Performance of the Cooling System
87
Check the Water Tank Cover
87
Charge, Ignition, and Start-Up - Notices for Operation
88
Charge, Ignition, and Start-Up Fault Diagnosis
88
Battery Check
89
Charging System Check
89
Check Circuits for Charging
89
ACG Charge Performance
90
Check Circuits of the Starter System
90
Ignition System
91
Chassis
92
Remove the Rear Wheel
92
Install the Rear Wheel
92
Exhaust Emission Control System
93
Mechanism for Pollution Control
93
Maintenance and Calibration of the Exhaust Emission Control System
93
Incidents Not Warranted by Motive Power
93
Evaporative Emission Controller (EEC)
94
Regular Maintenance Table for the Exhaust Emission Control System
95
Occasional Maintenance Table for the Exhaust Emission Control System
95

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PGO Tigra AF-125BAE Manuals

PGO Tigra AF-125BAE Service Manual (96 pages)

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