PGO Big Max 90 Owner's Manual
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PGO Big Max 90 Owner's Manual

PGO Big Max 90 Owner's Manual

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  • Page 2 DEAR CUSTOMERS: THANK YOU FOR BUYING BIG MAX OF PGO SCOOTER. AS KNOWN, THE EFFICIENCY AND SUSTAINING LIFE ABSOLUTELY ACCORDING TO THE OPERATING METHOD. THIS OWNER'S MANUAL WILL PROVIDE YOU A GOOD ACKNOWLEDGMENT OF EASY ADJUSTING, SUSTAINING AND PRECAUTION FOR YOUR SCOOTER. HOPE YOU WOULD READ CHECK IT CAREFULLY.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFE RIDING NOTATION OPERATING RIDING NOTATION OUTLINE CHARACTERISTICS ENGINE STARTING RECOGNITION ENGINE WARMING U P ENGINE NUMBER RIDING FUNCTION O F EACH CONTRO1,LER MAIN SWITCH INDICATORS ENGINE RUNNING IN SPEEDOMETER PARKING PRECAUTION FIXING FUEL GAUGE MAINTAINANCE SCHEDULE REAR RRAKE LEVER (EEC PRECAUTION) -OPTIONAL FRONT BRAKE LEVER...
  • Page 4 NOTATION FOR SAFETY RIDING SITUATIONS AS T H E FOLLOWING PICTURES: LEFT TURN RIGHT TURN...
  • Page 5 USE T H E RRAKE GRADUALLY FOR SLOLVING DO\\-N T H E SPEED. INCREASE T H E SPEED AFTER TURING. GET OFF RUT IGNORE YOUR COI\/IING. INFLUENCE YOUR RIDING. SO, PLEASE SLOR. DOLT' N YOUR SPEED. ING LINING MAY BECOME WET. UNBALANCE MAI' INFLUENCE YOUR ATTENTION T O T H E ROAD STTUATIOK.

  • Page 6: Outline Characteristics

    OUTLINE CHARACTERISTICS: FULLY BEFORE USING T H I S SCOOTER. I ].KICK STARTER...

  • Page 7: Recognition

    RECOGNITION ENGINE NO. ENGINE NO. IS LOCATED(STAMPED)ON THE REAR LEFT SIDE OF T H E LEFT CRANKCASE NOTE: THE FIRST 2 DIGITS IS MODEL TYPE.THE OTHERS ARE PRODUCTION SERIES NUMBERS. YOUR DEAL- ERS NEED T H E NO.FOR ORDERING T H E PARTS, PLEASE WRITE DOWN T H E ENGINE NO.

  • Page 8: Function O F Each Contro1,Ler

    FUNCTIONS OF EACH CONTROLLER OFF: MOMENT, T H E KEY CAN BE PULLEL) OUT. TIIE MAIN SWITCH CONTROLLING T H E IGNI- TION AND LAMP/LIGHT SYSTEM. T H E OPERA- TION METHODS ARE AS FOLLOW: IN THIS POSITION.THE HANDLE COMP. CAN BE KEY CAN BE PULLED OUT..
  • Page 9 EACH INDICATOR LIGHT OIL WARNING LAMP(RED): I F T H E OIL IS NOT ENOUGH,THE LIGHT WILL BE "ON" THEN YOU SHOULD REFILL T H E OIL. AFTER T H E 011, IS REFILLED, T H E OIL WARN- ING LIGHT WILL BE OFF. NOTE: WHEN T H E MAIN SWITCH IS "ON"...

  • Page 10: Speedometer

    SPEEDOMETER IN T H E TANK. T H E INDICATOR WILL MOVE FROM "F" FULL TO EMPTY AS T H E FUEL IS T H E "FUEL REFILI, LINE", PLEASE REFILL FUEL A.S.A.P. FUEL GAUGE SWITCH OFF, T H E INDICATOR SPEEDOMETER.
  • Page 11 T H E SOUND WILL HEARD. REAR LAMP WILL BE ON. PULL THE BREAK LEVER, AND PUSH T H E START BUTTON AT T H E SAME TIME, THEN T H E ENGINE WILL BE STARTED. PAGE -ENGINE START PORTION BEFORE YOU START 'THE ENGINE.
  • Page 12 REAR & FRONT BRAI<E LEVER(HANDLE): HOLD THE HANDLE PULL THE LEVER, THE BRAKE WILL BE OPERATING.

  • Page 13: Fuel Tank Cover

    FUEL TANI< COVER: STARTER: OPEN-INSERT T H E TURING T H E N T H E COVER KICK DOWN, T H E N T H E ENGINE WILL BE OPENED. ING T O PUSH T H E START BUTTON) POSITION BACK PULL OUT T H E KEY.

  • Page 14: Seat Lock

    HANDLE (STEERING) LOCI< SEAT LOCI< INSERT T H E KEY INTO T H E MAIN SWITCH NEED T O OPEN T H E SEAT, PLEASE INSERT TURN TO T H E LOCK POSITION AND TURN T H E T H E KEY AND TURNING AS T H E INSTRUCTION HANDLE BAR T O T H E L E F T SIDE AT T H E ON PICTURE.

  • Page 15: Luggage Comp

    LUGGAGE COMP. ENGINE HAS BEEN OPERATING FOR A LONG IS LOCATED UNDER T H E SEAT. PUT YOUR TIME, T H E LUGGAGE COMP. WII,I, BECOME HELMET UPSIDE DOWN AS T H E PICTURE. HOT. DO NOT PUT GOODS(WH1CH ARE NOT DURABLE HOT) T H E...
  • Page 16 INSPECTION BEFORE RIDING: PLEASE DO THE INSPECTION A S FOLLOWS BEFORE RIDING- ITEM PROCEDURE PAGE C H E C K THE B RAKE FUNCTION,EARANCE, BR AK E O IL LEVEL, S E E I F IT'S LEAKING, I F NECESSARY, MAY REFILL FRONT BRAKE FMVSS DOT 3 OR SAEJ 1703 BRAKE OIL.
  • Page 17 NOTE: BEFORE EVERY RIDING. T H E ABOVE INSPEC- TION CAN BE DONE IN VERY SHORT TIME BUT WORTH MORE THAN T H E TIME YOU WOULD HAVE SPENT. IS FOUND, PLEASE TRY TO FIX IT TO GOOD CONDITION OR, CARRY I T TO YOUR DEAL- ERS FOR ,HELP.
  • Page 18 REAR BRAKE LEVER-YOU MAY CHECK T H E BRAKE DURING T H E LOW SPEED RIDING. CHECK T H E CLEARANCE, NOT CORRECT, PLEASE ADJUST. TAKE YOUR SCOOTER TO YOUR DEALERS NEED TO CHANGE THE BRAKE DISK. BRAKE OIL LEAKING CHECK: THE BRAKE SYSTEM IS OUT OF ORDER(1T'S HOLD BRAKE LEVER FOR FEW MINUTES AND DANGEROUS).

  • Page 19: Throttle Grip

    THROTTLE GRIP: LUBRICANT: TURN T H E GRIP AND CHECK T H E CLEARANCE KEEP T H E LUBRICANT FULL. OPERATION SITUATION. MAKE SURE T H E CAPACITY OF LUBR1CANT:I.I LITER. GRIP WILL AUTOMATICALLY RETURN TO T H E ORIGINAL PLACE. ASK YOUR DEALERS FOR D JU S TI N G IF NECESSARY .

  • Page 20: Tire

    AIR FILTER(AIR CLEANER): TIRE: T H E FUNCTION OF T H E AIR FILTER IS TO IN ORDER TO HAVE T H E HIGHFST EFFICIENCY SAFETY OPERATION, PLEASE PAY ATTEN- WEAR OUT T H E ENGINE. PLEASE ASK T H E TION TO T H E FOLLOWS: DEALERS TO CHECK CLEAN T H E FILTER...
  • Page 21 T H E TIRE SITUATION BEFORE RIDING, S E E IF T H E OUTSIDE TIRE IS WORN OUT OR STABBED BY NAIL, GLASS OR CRACKING. PLEASE ASK YOUR DEALERS FOR INSPECTION AND IF NECESSARY, CHANGE A SAME SPEC.TIRE.
  • Page 22 TIRE NOTE: IF T H E TIRE IS WORN OUT TOO MUCH, WITH A WEARING OUT TIRE WHEN THE T H E GROOVE WILL BE COVERED BY DIRT DEPTH OF T H E TIRE DECREASING TO THE OR WHEN T H E ROAD IS WET THAT WILL INDICATOR ARROW.
  • Page 23 LAMPS SIGNAL LIGHTS: NOTE: CHECK T H E FRONT, SIGNAL-REAR, BRAKE, CAUGE LAMP AND ALL OTHER INDICATOR (DON'T OVER T H E NECK LINE) OTHER- WELL. WISE I T WILL BE SPILLING OUT DUE TO T H E HOT TEMPERATURE. MUFFLER.

  • Page 24: Starting Engine

    STARTING ENGINE: NOTATION FOR OPERATION RIDING: FUNCTION BEFORE RIDING. PLEASE CONTACT WITH YOUR DEALERS I F THERE'S ANY QUESTION. CLOSE PLACE (WITHOUT VENT) HOLD T H E BRAKE LEVER PUSH THE START BUTTON, OR USE T H E KICKSTARTER TO START T H E ENGINE. ORDER TO AVOID LOSING BIG AMOUNT OF ELECTRIC, PLEASE...

  • Page 25: Riding

    WARM UP THE ENGINE: LEVER AND PUSH DOWN T H E CENTR.41- IN ORDER T O PROTECT T H E ENGINE, PLEASE STAND. WARM UP T H E ENGINE 1-3 MINUTES BEFORE RIDING. DO NOT ACCELERATE TOO FAST WHEN T H E ENGINE IS COLD. N0TE:PLEASE T H E SIGNAL LIGHT BEFORE RIDING.
  • Page 26 I .UN-HOLD T H E THROTTLE GRIP. BOTH FRONT REAR BRAKE. NOTE: FALLING DOWN. T H E SCOOTER IS TENDING T O ONE SIDE. INAPPROPRIATE USING T H E BRAKE MAY CAUSE SLIDING. IRON PLATE, RAIL WAY TRACK, W E T ROAD. ROAD CLIMBING SLOP.
  • Page 27 ENGINE INTIAL RUN- IN AVOID OVER 3/4 THROTTLING OPERATION. MILEAGE FROM 1 1,000 KMS IS T H E MOST IMPORTANT PERIOD T H E SCOOTER'S SUSTAININGLIFE. T H E NEW ENGINE CAN'T AFFORD TOO MUCH LOADING DURING T H E FIRST 1,000 KMS.
  • Page 28 CORRECT INCORRECT OUT THE KEY WHEN PARKING THE SCOOTER. (AFTER RIDING), PLEASE PARK SCOOTER FAR FROM T H E CHILD PARK YOUR SCOOTER ON A SLOP OR SOFT INCORRECT GROUND T O AVOID FALLING DOWN.
  • Page 29 PRECAUTION CONCISE REPAIRING: IN ORDER TO BE T H E MOST SAFE EFFECTIVE SITUATION, PLEASE CHECKING, ADJUSTING, AND LUBRICATING YOUR SCOOTER IN A PERIOD OF TIME. "SAFETY" IS RIDER'S OBLIGATION. PRECAU- TION AND LUBRICATION SHOULD BE ACKNOWLEDGED AS IMPORTANT INSTRUCTION. BESIDES, ACCORDING TO T H E ENVIRONMENT, CIAMATE, GEOGRAPHY AND RIDING CONTINGENCY TO MAKE T H E PRECAUTIONARY INTERVAL.
  • Page 30 MAINTENANCE TABLE(A:CHECI<ING & ADJUSTING, C:CLEANING, R:REPLACING, T:TIGHTENING) In order to be s a f e , k e e p efficiency, a n d reduce pollution, please do t h e maintenance periodically. Pipes horn...
  • Page 31 TEN AN C E o f EVAPORATED EMISSION CONTROL (EEC) SYSTEM--optional A IN generated from Fuel T a n k a n d to direct t h e into Carbure- tor for re-combustion, t h u s avoiding t h e a i r pollution caused by t h e fuel emission. (please see t h e drawing illustration on page30) working well and should be replaced.

  • Page 32: Air-Cleaner Cleaning

    EMISSION SYSTEM MAINTENANCE T h e Catalyst Converter(optiona1, fixed inside t h e muffler) c a n not be dismounted for separate maintenance. keep t h e catalyst performing well, correct operation method and periodical maintenance should be done, especially periodical clean- ing checking and adjusting of t h e Combustion System, Air Cleaning System &...
  • Page 33 EEC SYSTEM Valve, Act.Carbon Can Carburetor Fresh Air...
  • Page 34 CLEANING THE AIR-CLEANER: TAKE OFF T H E TANK(INCLUD1NG T H E SEAT). TAKE OUT T H E LUGGAGE COMP. TAKE OUT FUEL TANK COVER. TAKE OFF T H E FRONT COVER. TAKE OFF BODY COVER.
  • Page 35 PUT RACK T O ITS ORIGINAL PLACE. PLEASE MAKE SURE T H E SCREWS ARE FASTENED AVOID T H E AIR(WH1CH IS NOT THROUGH THE. AIR-CLEANER) GO INTO T H E ENGINE. BEFORE T H E AIR-CLEANER IS ASSEMBLED, O THER W I S E TH E PISTON/MAIN C A S E WILL BE BADLY WORN OUT.
  • Page 36 WHEN CHECKING T H E SPARK PLUG, PLEASE CLEARANCE CLEANING T H E SURFACE OF T H E WASHER AND SCREW, THEN FASTEN IT. I F T H E CLEARANCE IS INCORRECT, PLEASE TI N WITH YOU, PLEASE WRENCHING IT BY YOUR FINGERS TURN 1/4-1/2.AND LATER USE T H E ADJUSTING NUT FASTENING...
  • Page 37 T H E R E IS ONE INDICATOR FOR CHECKING T H E LINING. YOU CAN CHECK T H E LINING BY VIEWING T H E INDICATOR(NEED NOT TO TAKE T H E BRAKE OFF) S E E I F IT'S WORN OUT OR NOT.

  • Page 38: Front Brake

    FRONT BRAKE: S C A C E BRAK O I L W ILL M A KE T HE A PLEASE OPEN T H E COVER OF T H E VIEWING THROUGH T H E BRAKE SYSTEM AND MIGHT HOLE AND ACTING T H E BRAKE FOR CHECK- CAUSE T H E BRAKE LOST CONTROL.

  • Page 39: Front Fork Checking

    FRONT FORK CHECI<ING: FMVSS DOT 3 OR SAE J1703 BRAI<E OIL. PLEASE FIXING T H E SCOOTER SAFFLY. MIXING OF DIFFERENT OILS WILL YIELD A BAD CHEMICAL REACTION AND CAUSE T H E PIPE IS SCRATCHED, BROKEN, OR LEAKING. BRAKE OUT O F ORDER. T H E FLAT PLACE.

  • Page 40: Battery

    CHANGING FUSE: FUSE LOCATED BESIDE 3 SCREWS ON T H E COVER THE COVER THE MAIN SWITCH AND T H E SWITCH OF THE PROBLEM PARTS. CHANGE A NEW CORRECT FUSE. TURN ON T H E SWITCH, AND CHECKING T H E OPERATION SITUATION. IF T H E NEW FUSE IS BURNED OUT AGAIN, PLEASE GO.

  • Page 41: Spec List

    SPEC RIG MAX DIMENSION: 1 T85mm OVERALL HEIGHT SEAT HEIGHT MIN. DISTANCE APART GROUD DRY WEIGHT:84kg ( f u l l tank) TYPE Two stroke, forced air cooling SINGLE CYLINDER ARRAY 82cm START SYSTF;>I SEPARATE stroke LUBRICANT CAAPACITY...
  • Page 42 RIG \TAX GEAR 011,: CAPACITY change periodically M'ET FILTER AIR CLEANER equipped with CAPACITY O F TANK SPARK PI,UG -- -- AUTOMATIC BELT) GEAR S H I F T TYPE TIRE: (REAR) C.D.I. GENERATOR SYSTEM ELECTRIC CAPACITY O F BATTERY...
  • Page 43 HEAD I.AMP 1.AYIP T Y P E FRONT I.AMP(HI/I,O REAM) REAR I,A.\iIP/STOP I,AMP SPEEDOMETER INDICATOR I , T I \ \...
  • Page 45 PART NO.

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