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PGO i'ME NASA Fi Service Manual
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PGO i'ME NASA Fi Service Manual

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SERVICE MANUAL

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Summary of Contents for PGO i'ME NASA Fi

  • Page 1 SERVICE MANUAL...
  • Page 2 MODEL notes ＊this manual suitable for B1(LIBRA, I’ME) and B2(X-HOT); B1(LIBRA, I’ME) B2(X-HOT)
  • Page 3 INDEX ◇PDI & OPERATION ◇REPAIR & MAINTENANCE ◇Engine Management System ◇Electric system...
  • Page 4 PDI & OPERATION...
  • Page 5 speedometer═B1 1. Engine speed 2. Signal indicator 3. High beam indicator 4. Oil warning lamp FUEL 5. Fuel gauge indicator 6. velocity 7. ODO/TRIP 8. EMS check 9 10 9. SELECT 10. ADJUST...
  • Page 6 speedometer═B1 function display SELECT ADJUST result mode Mile Click Vehicle speed mile Click Click TRIP (ODO)∕ (TRIP) switching TRIP Click Reset TRIP Reset (TRIP) TRIP Click 3 sec. to 0 Forever ON Click 3 sec. twinkle Reset (4T oil indicator) twinkle Click 3 sec.
  • Page 7 EMS check═B1 1.turn on main key 2.light on: self test for FUEL about 5 seconds 3.light off, could start the engine ＊if EMS check light on during driving, find PGO dealer to inspect as soon as possible.
  • Page 8 speedometer═B2 signal indicator ※ high beam ※ ※ EMS check over speed alarm ※ speed ※ ※ oil warning fuel level indicator ※ ODO/TRIP ※ clock ※ engine speed ※ ※ ADJUST ※ SELECT...
  • Page 9 speedometer(A)═B2 function display SELECT ADJUST result mode Mile Click Vehicle speed mile Click Click TRIP (ODO)∕ (TRIP) switching TRIP Click Reset (TRIP) TRIP Click 3 sec. Reset TRIP to 0 Forever ON Click 3 sec. twinkle Reset (4T oil indicator) twinkle Click 3 sec.
  • Page 10 speedometer(B)═B2 function display SELECT ADJUST result mode normal Click 3 sec. Click 3 sec. Speed twinkle twinkle Click 30~199 increasing Vehicle speed(#8)setting twinkle Click 3 sec. Switch setting clock(#12)setting Hour twinkle Click 0~23 increasing...
  • Page 11 1.turn on main key 2.light on: self test for about 5 seconds 3.light off, could start the engine ＊ if EMS check light on during driving, find PGO dealer to inspect as soon as possible.
  • Page 12 speedometer═B2-150 Function of Dashboard over speed alarm STN LCD EMS check signal indicator high beam oil warning SELECT ADJUST...
  • Page 13 speedometer═B2-150 Basic mode Click SELECT speed TRIP ODO : click ADJ to switch Speed & fuel STN LCD Mileage under TRIP , press ADJ to reset TRIP under ODO ,press ADJ to switch MPH&KMH Click SELECT Click SELECT Speed & ambient Speed &...
  • Page 14 speedometer═B2-150 Setting (system will escape from setting mode when standby longer than 10 seconds Click SELECT Press SEL&ADJ at Time setting mode: Over speed mode: the same time for 3 Click SEL to switch hour & minute Press ADJ to adjust seconds Click ADJ to change digitals speed limit...
  • Page 15 speedometer═B2-150 POWER TEST mode Click SELECT to switch Long Press SELECT to main menu Click ADJ & SEL within 3 0~100 KM/h test: 0~400m test: seconds, Start test whenever Start test whenever Into POWER TEST mode: vehicle move vehicle move Click SEL to start test.
  • Page 16 Special bolt of steering cover═B2 1.used for fixing steering cover Anti-thief purpose spec.：T30 star type...
  • Page 17 Main key 1. All the power is cut off, the key can be pulled out at this position. 2. The power is ON, engine can be started, the key can not be pulled out at this position 3. The handle bar is locked at this position. 4.
  • Page 18 Main key 1.For anti-thief purpose, 2.Press the key to get anti-thief key out. push to close the core of 3.Push the anti-thief key into position, key set, then the core of key set will open again...

  • Page 19: Delivery Inspection

    Precaution before Delivery Inspection...
  • Page 20 Motive Power Industry Co.,Ltd Check List before Delivery Name : Tel : Age : Sex : Address : Dealer : Model : Engine No : delivery date : Year Month Check Item N NO Check Item 1 Steering of Handle Bar 7 Tire Pressure 2 Gap of Brake Lever 8 Confirm Engine No &...
  • Page 21 Precaution before delivery brake lever Free play: 10 to 20 mm...
  • Page 22 Precaution before delivery Front brake lever Free play: 10 to 20 mm...
  • Page 23 Precaution before delivery oil & fuel FUEL...
  • Page 24 Measure the oil level Oil gauge & filling cap replace 800cc total 1000cc Inspect the oil level： 1.park the vehicle on flat surface 2.warm up the engine ~3 minute 3.cease engine ~3 minute 4.take off the oil gauge, clean it 5.screw it to bottom 6.take off the oil gauge 7.fill the oil to top level if oil level...
  • Page 25 Precaution before delivery Brake oil...

  • Page 26: Tire Pressure

    Tire pressure 1. park the vehicle on flat surface with central stand 2.find the valve at right side 3.measure the pressure...
  • Page 27 Precaution before delivery tire Tire pressure: 2.0 kgf/cm front, 2.0 kgf /cm rear...
  • Page 28 PERIODICAL MAINTENANCE TABLE In order to achieve safe riding, good performance and reduce pollution, please execute the recommended maintenance accordingly PERIODICAL MAINTENANCE TABLE MONTHS/DISTANCE(IN KM)FOR CHECKING Item Checking Content 1 or 3 or 6 or 9 or 12 or 15 or 18 or 300 km 3000k...

  • Page 29: Install Battery

    Install battery 3.install battery,fix with band 1.open the battery cover 4.fix positive cable 2.take out the band,tool set 5. fix negative cable...
  • Page 30 Drain the residual fuel & air 1.dismantle the under cover 4.press the drain valve, fuel 2.find the drain valve drained & air bleed 3.turn on the key 5.repeat #3~#4, until fuel is clean...
  • Page 31 Time to use drain valve ＊timing 1.brand new vehicle after assembly 2.long time storage 3.stored more than 2 weeks of used vehicle 4.replace fuel pump, fuel hose, injector...

  • Page 32: Maintenance And Repair

    Maintenance & repair ◇lock torque ◇maintenance table ◇consuming parts ◇EMS system ◇CVT transmission ◇plastic parts dismantle & install...
  • Page 33 Lock torque...
  • Page 34 General lock torque ＊general lock torque of bolts, nuts: item lock torque 5mm bolt 0.4~0.6 kg-m 6mm bolt 0.8~1.2 kg-m 8mm bolt 1.8~2.5 kg-m 10mm bolt 3.0~4.0 kg-m 12mm bolt 5.0~6.0 kg-m 6mm nut 1.0~1.4 kg-m 8mm nut 2.0~3.0 kg-m 10mm nut 3.0~4.0 kg-m...
  • Page 35 Engine important parts lock torque ＊engine parts item lock torque spark plug 1.2~1.3kg-m cyl. Head cover 0.9~1.1kg-m valve adjustment 0.6~0.8kg-m cyl. Head nut 2.0~2.4kg-m one-way clutch 5.0~6.0kg-m flywheel 5.0~6.0kg-m driving face 5.0~6.0kg-m clutch outer 5.0~6.0kg-m...
  • Page 36 Chassis important parts lock torque ＊important chassis parts item lock torque nut of frt. Wheel 5.0~6.0kg-m nut of rear. Wheel 10.0~12.0kg-m rear cushion(upper) 3.5~4.5kg-m rear cushion(lower) 2.0~3.0kg-m fixing caliper bracket 2.0~3.0kg-m fixing brake hose 2.0~3.0kg-m bolt of hanger virus frame 4.0~5.0kg-m nut of hanger virus engine 4.0~5.0kg-m...
  • Page 37 Chassis important parts ＊nut of front wheel ＊ nut of rear wheel 5.0~6.0 kg-m 10.0~12.0 kg-m...
  • Page 38 Chassis important parts ＊rear cushion(upper) 3.5~4.5 kg-m ＊ rear cushion(lower) 2.0~3.0 kg-m...
  • Page 39 Chassis important parts ＊fixing caliper bracket *2 2.0~3.0 kg-m ＊fixing brake hose 2.0~3.0 kg-m...
  • Page 40 Chassis important parts ＊ bolt of hanger virus frame *2 ＊ nut of hanger virus engine 4.0~5.0 kg-m 4.0~5.0 kg-m...
  • Page 41 Replace the consuming parts...
  • Page 42 BULB OF HEADLAMP═B1 ＊BULB HS1 12V 35W/35W...
  • Page 43 BULB OF HEADLAMP ═B2 ＊LOW BULB HS1 12V 35W ＊HIGHBEAM BULB H1 12V 55W...
  • Page 44 Replace Engine oil、gear oil Gar oil filling cap replace 90cc total 110cc Engine oil drain bolt gear oil drain bolt...
  • Page 45 Replace 2 oil filter 1.above the center stand 3.replace 2 oil filter 2.clean the seat of filter ＊apply oil to the O-ring...
  • Page 46 Replace air element 1.loosen tapping screws 2.take off the cover...
  • Page 47 Replacement the paper element for G-Max Rubber seal • Missing rubber seal of Air cleaner filter • Result: the dust will be sucked into the engine...
  • Page 48 Lubricate the rubber 2.apply grease the the stopper 1.apply grease to the rubber also...
  • Page 49 Clean or replace the CVT element 1.dismantle the cover 3.clean or replace the element 2.dismantle the air filter...
  • Page 50 Out of Maintenance LH cover: very dusty Result : the dust will be sucked into the CVT chamber...
  • Page 51 Out of Maintenance Clutch outer :full of lining & grease Result : transmission slipping V-Belt : cracked duing to worn out...
  • Page 52 Out of Maintenance Carburetor: poor fuel or long time reserved Result : pilot jet jammed & no idling...
  • Page 53 Out of Maintenance Cylinder head & crankshaft: poor oil or lack of maintenance – Result : engine parts worn out...
  • Page 54 Out of Maintenance Spark plug : carbon Result : hard to start the engine of unstable idling...
  • Page 55 Continuous Various Transmission...
  • Page 56 Dismantle CVT 3.loosen the bolts *9 1.loosen bolt *1 4.take off the engine cover 2.release the engagement...
  • Page 57 V-BELT REPLACEMENT (1) Loosen 10 hexagon flange screws of LH cover Remove engine LH cover...
  • Page 58 V-BELT REPLACEMENT (2) 5. Check the position of piston pins; make sure those two piston pins are not loose or fall 6. To disassemble the transmission fixing nut (the appropriate lock-up torque is 5.0-6.0 KG -M) ＊Revere above order (6 5) when recover...
  • Page 59 V-BELT REPLACEMENT (3) Loosen nuts of driving pulley and clutch outer...
  • Page 60 V-BELT REPLACEMENT (4) 1.Remove : drive face – ratchet kick starter – V-belt – driven pulley assy. – clutch outer – 2.Keep the movable drive face & roller engage in the crankshaft, that mean take care of rollers and sliders in the right position.
  • Page 61 Install the roller 3.the close end face to left 1.put the driving face as below 4.install the others 2.install the upper roller...
  • Page 62 V-BELT REPLACEMENT (5) Press the v-belt into the driven pulley as deep as possible Installing the v-belt, make sure the digitals face to the operator. Assemble the driven pulley assy first.
  • Page 63 V-BELT REPLACEMENT (6) Installing the drive face & fit the ratchet kick starter to the LH crankshaft spline properly. Well engage situation...
  • Page 64 V-BELT REPLACEMENT (7) Installing washer & nuts, tighten torque is 5.5 kg-m Make sure packing situation, then recover the LH cover & bolts.
  • Page 65 Inspect the weight roller diameter > 17.4mm ＊surface inspection Worn out check...
  • Page 66 Inspect the driving face diameter < 24.10mm ＊smooth check, worn out check...
  • Page 67 Inspect the boss ＊measure the outer diameter diameter > 23.94mm...
  • Page 68 Inspect the clutch linning ＊measure the thickness thickness > 1.5mm...

This manual is also suitable for:

X-hotLibraB1B2