D. Starter dismantling
1.Dismantle the left crankcase cover
2.Remove the hexagon nut, then remove the starter lever.
3.Remove five screws of isolating plate.
4.Remove the stater spring from the start returning positioner.
5.Remove the driven gear comp of kick starter.
6.Remove the retaining c-type clip
7.Remove the spindle comp.
Of kick starter.
8.Checking the starter
a. Check the wearing condition of the outer diameter of the spindle comp
and the inner diamter of bush and gear.
b. Check the wearing condition of the shaft of driven gear comp, gear
sets and ratchet.
9.Assembling the starter
To assemble the starter, please follow the opposite procedures of dismantling.
Locking torque: M6:1.0~1.2kg-m
Note:
Make sure that on end of the torsion spring is hooked on the groove of
driven gear, and another end of the torsion spring is hooked on the poled
inside the left crankcase.
Put some grease on shaft and gear sets before assembling.