PGO G-MAX Manual
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PGO G-MAX Manual

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DEAR CUSTOMERS： ： ： ：
Thank you for choosing G-MAX of PGO scooter. It is a fact that
the efficiency and sustaining life of each scooter depend heavily on
the operating method of each user. Thus this owner's manual will
provide you a precise knowledge of easy adjusting, sustaining and
precaution for your scooter. We hope you will read and check it
carefully.
Please recognize your scooter model clearly in order to read the
following instruments.
If there is any question, please do not hesitate to ask
your dealer for assistance.
We hope you will enjoy it !
Manufactured by:
Motive Power Industry Co., Ltd.
1

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Summary of Contents for PGO G-MAX

  • Page 1 DEAR CUSTOMERS： ： ： ： Thank you for choosing G-MAX of PGO scooter. It is a fact that the efficiency and sustaining life of each scooter depend heavily on the operating method of each user. Thus this owner’s manual will provide you a precise knowledge of easy adjusting, sustaining and precaution for your scooter.

  • Page 2: Table Of Contents

    ONTENT ONTENT ONTENT ONTENT Warranty Card ............ 5 Lamp & Signal Light ........34 Scooter safety............6 Switches............34 Part location............8 Fuel ..............35 Identification............9 Catalyst ............36 The function of switch & controller....1 1 Notation for operation and riding...... 37 Main switch ...........
  • Page 3 Check List before Delivery Check List before Delivery Check List before Delivery Check List before Delivery Name： Tel： Age： Sex： Address： Model： Engine No： VIN No： Delivery date： Year Month Dealer： Check Item Check Item 1 Steering of Handle Bar 8 Tire Pressure 2 Gap of Brake Lever 9 Confirm Engine No &...

  • Page 5: Warranty Card

    PGO Warranty Card Name Telephone Registration date Address Displacement Engine NO. Vin NO. Model Dealer Signature Customer Signature...

  • Page 6: Scooter Safety

    SCOOTER SAFETY ▲WARNING .Scooter riding requires special afford on your part to ensure your safety. Know these requirements before you ride: SAFE RIDING RULES 1. Always make a pre-ride inspection(page 27) and perform any needed adjustments or repairs before you ride the scooter.
  • Page 7 5. Don't let other motorists surprise you. Use extra caution at intersections , parking lot entrances and exits, and driveways. 6. Keep both hands on the handlebars and both feet on the floorboards while riding. A passenger should hold on to the scooter or the feet on then passenger foot pegs. 7.

  • Page 8: Part Location

    Part location: SEAT THROTTLE GRIP REAR RACK FRT BRAKE LEVER REAR LAMP REAR BRAKE LEVER AIR CLEANER HEAD LAMP MAIN STAND FRT SIGNAL LAMP FUEL CAP FRT BRAKE DISK...

  • Page 9: Identification

    IDENTIFICATION 2.Engine No. is located (stamped) on the rear side of the left crankcase. NOTE: The upper row is model type, the lower row is the production serial numbers. Your dealer need this number for ordering the parts, please write down the engine no.

  • Page 10: Main Switch

    THE FUNCTION OF SWITCHES 1. MAIN SWITCH 1. OFF: All the power is cut off, the key can be pulled out at this position. 2. ON: The power is ON, engine can be started, the key can not be pulled out at this position 3.
  • Page 11 DASHBOARD Engine check Coolant temperature warning Signal indicator Signal indicator .High beam Engine oil Engine stop warning ligh...

  • Page 12: Speedometer

    #3.Engine check (red)  Self-test whenever turn on the key for ~3 seconds.  When lights on again during driving, please contact your PGO dealer to check the EMS units. #4.Engine oil replacement warning light (red) replace the 4T engine oil, then reset the counter. (refer to section B) #5.Engine speed: * 1000 rpm：be careful when reaching the RED area！...
  • Page 13 Operating instruments function display SEL. ADJ. Result mode Click menu Altitude main Click Altitude voltage Basic mode Click voltage Engine check Click EMS OK! Setup Click Setup Mileage menu Click 3 sec. Vehicle speed Click 3 sec. Click TRIP (ODO) (TRIP) / TRIP Click...
  • Page 14 function display SEL. ADJ. Result mode Setup Setup Click 3 sec. Clock 0~23 hour twinkle Click increasing Switch to Setting hour twinkle Click minute Clock setting 0~59 minute twinkle Click increasing Switch to minute twinkle Click display contrast 0~16 display twinkle Click Setting increasing...
  • Page 15 function display SEL. ADJ. Result mode 50~130 km/h Click Setting increasing Speed twinkle Speed alarm escape to Click main menu Power Test Power Test main menu Click Click 0~100km/h Click Reset Power Test Time 0~100km/h (0~100km/h) escape to Click3 sec. main menu Click Reset...
  • Page 16 menu switching: Speed ≧ ≧ ≧ ≧ Click Speed alarm 3 seconds Speed ≦ ≦ ≦ ≦ 40 40 40 40 km/h km/h km/h km/h main menu main menu Speed / fuel (general) (animation) / water temperature Click Click ADJ. ADJ.
  • Page 17 Basic mode: Click Click SEL. SEL. Click Altitude (only shows SEL. battery when engine stopped) voltage Click Click SEL. SEL. press SEL(3 SECOND) to Press SEL at the same switch sub menu of EMS time for 3 seconds information...
  • Page 18 Click SEL. Click 3 second Click Click 5 second Click 3 second...
  • Page 19 Setting: Click Click 3 second Time setting mode: Click Display mode: Click SEL to switch hour & minute Press ADJ to adjust Click ADJ to change digitals Click SEL to switch Click SEL to switch Click ADJ to change digitals Click ADJ to change digitals...
  • Page 20 Click Click Click ADJ & SEL within 3 seconds, 0~100 KM/h test: 0~400m test: Into POWER TEST mode: Start test whenever vehicle move Start test whenever vehicle move Click SEL to start test. Click ADJ to reset Click ADJ to reset...

  • Page 21: Handlebar Controls

    HANDLE-BAR CONTROLS 1. HI/LO BEAM SWITCH HI-The high beam is on LO-The low beam is on Press the lower part to make a passing signal. 2. Turn Signal Switch Move to ← to signal a left turn, → to signal a right turn.

  • Page 22: Steering Lock

    STEERING LOCK SEATLOCK To lock the steering, turn the handle all the way to Push the key and turn counterclockwise to open the left and turn the key from seat. , then remove the key. NOTE: Do not turn the key to , while riding.

  • Page 23: Fuel Tank Cap

    FUEL TANK CAP PASSENGERS PEDAL When you want to use the pedal, please press the pedal,let it  Insert the key into ignition switch, and keep jump out with elastic force,and then you can use it. when position. Push the key and turn you do not use it, please press the pedal to return originally.

  • Page 24: Luggage Compartment

    4. It is not recommended to use the outlet but bring the motorcycle to any PGO dealer for check in the event of the voltage value greater than 15V indicated on the display...

  • Page 25: Power Disconnection Switch

    • Some error messages (Code: P0261) will be indicated on the display panel with the power disconnection switch activated. These messages are not disadvantageous to the vehicle. • Bring the tumbled motorcycle to any PGO dealer for further check. PRE-RIDING INSPECTION...

  • Page 26: Brake

    The items listed above will only PGO dealer to adjust it for your safety. take a few minutes to check and, in the long 3.Apply the brake several times and check run, can save time, expense, and possible for free wheel rotation when released.

  • Page 27: Brake Fluid

    Fluid Spec. FMVSS Dot 4 or SAE J1703 The leakage means the braking system has deadly dangerous problem. 3.DISK BRAKE PAD Please refer to page 50. Please go to the PGO Dealer when this brake needed repairing.

  • Page 28: Engine Coolant

    Engine coolant Engine coolant Engine coolant Engine coolant 1. Radiator cap: Don’t open it when the engine is hot, the high temperature of engine coolant may harm you ! 2. Reservoir tank cap: also don’t open it when the engine is hot, only open it when the engine is cold to fill the engine coolant 3.

  • Page 29: Engine Oil

    ENGINE OIL 1. 4T Engine Engine oil shall be replaced per 3,000 kilometers. ● Engine oil volume must be examined after engine ● warn-up 2~3 minutes. Be sure to execute on flat road. Draw out and examine the oil gauge. Please refill it to ●...

  • Page 30: Tire

    TIRE To secure the best performance & extend 2.SIMPLE CHECK: life-span, please pay your attention to the Check the tire appearance before riding. following: Please ask your dealer for repairing or 1.TIRE PRESSURE replacing if the appearance has been detected Be sure that tire pressure in accordance with significant worn out or stabbed by nails, or the standard pressure.

  • Page 31: Throttle Grip

    THROTTLE GRIP  Turn the grip and check the clearance & operation situation.  Make sure the grip will automatically return to the original position.  Ask your dealers for adjusting advice if necessary. LAMPS & SIGNAL LIGHTS Make sure the front lamp, rear lamp, brake lamp, turn signal lamp, tail lamp and all other indicator lights working well.

  • Page 32: Fuel

    FUEL Be sure sufficient fuel in tank. Tank capacity: about 7.0 Liter CAUTION N N N ！ ！ ！ ！ 1. Please fill the unleaded gas if your scooter is equipped with catalyster. 2. Do not fill up the gas over the neck of gas entrance , otherwise it will be spilling out due to the hot temperature.

  • Page 33: Catalyst

    CATALYSTER (OPTIONAL DEVICE) Catalyst device is designed for decreasing air pollution from exhaust system and it is mounted inside the muffler. 1. Make sure to park your scooter away from flammable material, pedestrian or child to avoid danger due to yielding hot from muffler cover. 2.

  • Page 34: Notation For Operation And Riding

    NOTATION FOR OPERATION & RIDING 1. Please make sure you are familiar with all the operation system & function before riding. Please contact with your dealers if there’s any question. 2. Do not start the engine in a closed place due to potential gas, threat from poisonous exhaust amassed. 3.

  • Page 35: Warming Up The Engine

    WARMING UP THE ENGINE To protect the engine, please warm up the engine 1～3 minutes before riding. Do not immediately accelerate when the engine is cold. NOTE: Please read the instruction “engine initial run-in” page40 before initial riding.  Scooter riding (after warning up the engine): 1.

  • Page 36: Brake Operation

    BRAKE OPERATION 1. Release the throttle grip. 2. Press front and rear brake levers gradually. REAR FRONT NOTE: 1. Sudden stop will cause sliding or falling down. 2. Use the braking carefully while you are turning, improper use of brake may cause sliding. 3.

  • Page 37: Engine Initial Run-In

    ENGINE INITIAL RUN-IN 0~1,000 km riding will be the critical period regarding scooter life span. The new engine can’t afford too much loading during the first 1,000kms. Every part of the engine will be run-in to obtain the correct clearance in this period. Be sure to avoid prolonging the throttling out totally or any operation causing high temperature in the engine.
  • Page 38 PARKING: Turn off the engine and pull out the key when parking the scooter NOTE: 1. Please park your scooter away from the child & pedestrians if the muffler is hot. Do not park your scooter on a slop or soft ground to avoid falling down.

  • Page 39: Periodical Maintenance

    PERIODICAL MAINTENANCE To secure the most safe & effective performance, please check, adjust and lubricate your scooter periodically. Periodical maintenance and lubrication should be acknowledge as an important instruction. Meanwhile, please pay your attention to the environment, climate, geography and riding status in order to set up a proper maintenance interval.

  • Page 40: Periodical Maintenance Table

    PERIODICAL MAINTENANCE TABLE In order to achieve safe riding, good performance and reduce pollution, please execute the recommended maintenance accordingly. MONTHS/DISTANCE(IN KM) FOR CHECKING Item Checking Content 1 or 3 or 6 or 9 or 12 or 15 or 18 or 300 km 3000km 6000km...
  • Page 41 MONTHS/DISTANCE(IN KM)FOR CHECKING Item Checking Content 1 or 3 or 6 or 9 or 12 or 15 or 18 or 300 km 3000km 6000km 9000km 12000km 15000km 18000km Steering head bearing* Check looseness. Adjust it if required Rear absorber* Leaking and function check Main/Side Stand Function check or replace it if required...

  • Page 42: Exhaust Control System

    REMARKS ： 1. A: adjust C: clean I: inspect, or replace if necessary L: lubricate R: replace 2. Items with “*” mark indicate our recommendation to have it done by PGO dealer. NOTE 1 ： For 4T engine, the engine oil shall be changed completely after run-in period 300km or one month later.

  • Page 43: The Air Cleaner

    THE AIR-CLEANER If there is too much accumulation of dust inside the air cleaner, it will reduce the output of engine performance and cause abnormal consumption of fuel. Procedures of changing the air element: 1. Take off the cover of filter. 2.

  • Page 44: The Spark Plug

    THE SPARK PLUG Spark plug is one of the important parts of the engine and it is easy to be checked. According to spark plug condition, you may infer the situation of the engine. The ideal color of the electrode should be light brown.

  • Page 45: Exchange Of Gear Oil

    EXCHANGE OF GEAR OIL  Please change the oil after first 300km ride, then it is recommended to change the gear oil every 5,000～6,000 kms.  Regular changing oil :SAE 140 Filling cap Drain bolt BRAKE PAD CHECK Please acting the brake for checking. If the pads almost reach the bottom, please ask your dealers to change it 1.

  • Page 46: Brake Fluid Check

    BRAKE FLUID CHECK Insufficient brake fluid will make the air into the brake system and may cause the brake out of control. Please check the brake fluid level all the time and refill it if necessary. 1.When checking the oil level, please turn the handle bar assuring the brake oil on the horizontal position.

  • Page 47: Front Fork Check

    FRONT FORK CHECK NOTE: In order to avoid falling down, please park you scooter firmly will be safe. 1.Eyes checking: If any scratched, broken or leaking inside the pipe by vision. 2.Function check: Park the scooter on flat place. (A) Hold the handle and keep the scooter in vertical position, and then hold the front brake lever. (B) Move up &...

  • Page 48: Battery

    BATTERY 1. The battery is in Maintenance-Free type (MF), so it won’t Pole: Pole: be necessary to check or refill the liquid. If the liquid is 1Red Wire EMS:2Black Wire leaking, please contact with your dealers A.S.A.P. 2. Battery wire connection: ...

  • Page 49: Fuse Replacement

    FUSE REPLACEMENT 1. The fuse is located beside the battery. 2. Remove the luggage compartment.. 3. If the fuse is burned out, turn off the main switch and related switches, replace a correct fuse, then turn on and check the circuit function, please contact with your dealers if the problem remains. NOTE: Do not use a higher ampere fuse than the standard one.

  • Page 50: Reference Date

    REFERENCE DATA DRY WEIGHT 144/145KG ENGINE type 4 stroke model no. A1M/A5M cooling water cooling single cylinder array 124.6/150.0 c.c displacement electric start system compress spray lubrication system SAE15W40 lubricant 1.0 L capacity 0.8L replace spark plug(NGK) CR7E clutch type DRY TYPE gear shift type AUTOMATIC (V BELT)
  • Page 51 REFERENCE DATA Valve Q’ty AIR CLEANER PAPER FUEL: gasoline 95 UNLEADED Tank capacity ~7.0L TIRE size ( front) 120/60-13 ( rear) 130/60-13 ELECTRIC ignition Transistor generator 3-phase direct current BATTERY TYPE capacity YTX7L-BS BULBS 12V 60/55 W head lamp ( HI /LO) 12V-5W rear lamp/ license lamp 12V-21W...

  • Page 52: Periodical Maintenance Record

    Periodic Maintenance Record Plan Actual Dealer Plan Actual Dealer Date Date Sign. Sign. 42,000 3,000 45,000 6,000 48,000 9,000 51,000 12,000 54,000 15,000 57,000 18,000 60,000 21,000 63,000 24,000 66,000 27,000 69,000 30,000 72,000 33,000 75,000 36,000 78,000 39,000 81,000 ．...

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