Starter Dismantle - PGO G-MAX 50 Service Manual

D.Starter dismantle
1.Dismantle left crankcase cover
2.Remove hexagon nut, then remove the starter lever.
3.Remove five screw of separated plate.
4.Remove start spring from
start returning position.
5.Remove driven gear comp. of
kick starter.
6.Remove the retaining C-type
Ring.
7.Remove spindle comp.
of kick starter.
8.Checking starter
a. Check the wearing condition of the outer diameter of spindle comp and the inner
diameter of bush and gear.
b. Check the wearing condition of shaft of driven gear comp. Gear sets and
ratchet.
9.Assembling the starter
Assemble the starter follows the.
Opposite procedure of dismantling.
Locking torque : M6: 1.0~1.2kg/m.
Note:
Make sure one end of the torsion spring is
hooked on the groove of driven gear, and
another end of torsion spring is hooked on
the pole of inside of left crankcase.
Put some grease in every shaft and gear sets
before assembly.