Masport Piccolo Installation Instructions Manual
  1. Manuals
  2. Brands
  3. Masport Manuals
  4. Gas Heater
  5. PICCOLO
  6. Installation instructions manual

Masport Piccolo Installation Instructions Manual

Hide thumbs Also See for Piccolo:
Table of Contents

Advertisement

Quick Links

See also: Owner's Manual & Installation Manual , Instruction Manual
THE IRRESISIBLE FLAMES OF MASPORT
METAL FAB INDUSTRIES
38 Harris Road, East Tamaki
PO Box 58 473, Greenmount, Auckland,
New Zealand
Phone:
Fax:
email:
INBUILT
FRAMING
CLEARANCE &
GENEVA DV
FLUEING
INFORMATION
2006
+64 9 274 8265
+64 9 274 8472
sales@metalfab.co.nz
ISSUE B, AUGUST 2006
Heating

Advertisement

Table of Contents
loading

Related Manuals for Masport Piccolo

Summary of Contents for Masport Piccolo

  • Page 1 THE IRRESISIBLE FLAMES OF MASPORT INBUILT FRAMING CLEARANCE & GENEVA DV FLUEING INFORMATION 2006 ISSUE B, AUGUST 2006 METAL FAB INDUSTRIES 38 Harris Road, East Tamaki PO Box 58 473, Greenmount, Auckland, New Zealand Heating Phone: +64 9 274 8265...

  • Page 2: Table Of Contents

    CONTENTS Revised Zero Clearance Installation Instructions for Piccolo, Sofia & Madrid Gas Fires ................Page 3 Roma (P33) Framing, Flue & Clearance Information ..........Page 7 Grenada / Calais (P36-2) Framing, Flue & Clearance Information ......Page 17 Newport (P121) / Newport Pier (P131) Framing, Flue & Clearance Information..Page 30 Geneva Direct Vent Rear &...

  • Page 3: Revised Zero Clearance Installation Instructions For

    They apply only when bearer rails are fitted to the outer steel cabinet. The Zero Clearance Kit enables the Masport Piccolo, Sofia and Madrid Gasfires to be installed when no conventional masonry chimney is available. Installation of the kit is not difficult, but it is important to follow the sequence suggested below.
  • Page 4 Frame up the enclosure as shown in Fig. 1. The frame should provide a recess 710mm wide and at least 580mm deep (measured from the face of the cladding material or from any tiles etc. that may be fixed to the cladding material).
  • Page 5 Assemble the two sides, the base, the back and the top of the outer steel cabinet. Fix the two fascia support angle strips under the top of the outer cabinet with their flanges up, thus forming a channel with the front flange of the cabinet top.
  • Page 6 Lower the top fascia rail prongs into the fascia uprights, ensuring the assembly is firmly in position and confirming that the top rail engages in the channel (formed in step 11) at the top front of the outer cabinet Fit two screws through the bottom of the top fascia rail into the front upstand of the firebox cabinet. Remove the glass and install the embers.

  • Page 7: Roma (P33) Framing, Flue & Clearance Information

    Roma (P33) Framing, Flue & Clearance Information CLEARANCES The clearances listed below are minimum distances unless otherwise stated: A major cause of chimney related fires is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this fireplace and vent system be installed only in accordance with these instructions.
  • Page 8 FRAMING AND FINISHING 5) Non-combustible material may be 1) Determine the total thickness of completely enclosed in a chase. brought up to the top and sides of facing material (e.g. drywall plus The clearance on top of the unit the unit and be covered with ceramic tiles) to allow the finished is 0mm to the standoffs so ceramic tiles, bricks, rock or other...
  • Page 9 There are 2 flue systems approved for use with the Roma: the Masport Direct Vent System (Flex) for Horizontal Terminations only, and the Masport System for Vertical Terminations.
  • Page 10 EXTERIOR FLUE TERMINATION LOCATIONS Clearance above grade, veranda, porch, deck, or balcony *(min. 12"/30cm) Clearance to window or door that may be opened *(12"/30cm) Clearance to permanently closed window *(min. 12"/30cm) recommended to prevent condensation on window Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of (24"/60cm) from the centerline of the terminal (min.
  • Page 11 Warnock Hersey. The location of the termination cap must conform to the requirements in the flue terminal Locations diagram. Masport Direct Vent (Flex) System Termination Kit (Part # 946-513) includes all the parts needed to install the Roma with a maximum run of 2 feet.
  • Page 12 INSTALLATION PROCEDURES for Masport Direct Vent System (Flex) *If this is an outside corner, the minimum distance between 1) Locate the unit in the framing, the flue and the outside corner is 150mm with AstroCap rough in the gas (preferably on the...
  • Page 13 FLUEING ARRANGEMENTS - HORIZONTAL TERMINATIONS or Masport Direct Vent (Flex) for Horizontal Terminations The diagram shows all allowable combinations of vertical runs with horizontal terminations, using two 90 elbows (two elbows equal one 90 elbow). A flue guard should be used whenever the termination is lower than the specified minimum or as per local codes.
  • Page 14 FLUEING ARRANGEMENTS - VERTICAL TERMINATIONS The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations , using three 90 elbows (two 45 elbows equal one 90 elbow). • Flue must be supported at offsets •...
  • Page 15 HORIZONTAL INSTALLATIONS Install the flue system according to the Note: If installing termination on a c) Snorkel Terminations: manufacturer's instructions included siding covered wall, a vinyl siding For installations requiring a with the components. standoff or furring strips must be vertical rise on the exterior of used ensure...

  • Page 16: Vertical Termination

    VERTICAL TERMINATION 6) Continue to assemble pipe lengths. Note: If an offset is necessary in the attic to avoid obstructions, it is Dia. 4 1) Maintain the 40mm important to support the flue pipe clearances (air every 900mm, to avoid excessive spaces) to stress on the elbows, and combustibles when...

  • Page 17: Grenada / Calais (P36-2) Framing, Flue & Clearance Information

    Grenada / Calais (P36-2) Framing, Flue & Clearance Information CLEARANCES The clearances listed below are minimum distances unless otherwise stated: A major cause of chimney related fires is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this fireplace and vent system be installed only in accordance with these instructions.
  • Page 18 COMBUSTIBLE MANTELS Because of the extreme heat this fireplace emits, the mantel clearances are critical. Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible board. These drawings are to scale at 1:6 (one inch = 6 inches) Mantel can be installed anywhere in shaded area or higher using the above scale.
  • Page 19 LOCATING YOUR GAS FIRE 1) When selecting a location for your fire, ensure that the clearances outlined on this page are met. 2) Provide adequate clearances for servicing. 3) The appliance must be installed on a flat, solid, continuous surface (e.g. wood, metal, concrete). This may be the floor, or raised up on a platform to enhance its visual impact.
  • Page 20 FRAMING AND FINISHING 1) Determine the total thickness of facing material (e.g. drywall plus ceramic tiles) to allow the finished surface to be flush with the front of the unit. Total facing thickness can vary from 13mm to 32mm thick. Install Side Nailing Strips, Top Facing Support, and Top 3) For exterior walls, insulate the...
  • Page 21 This flueing system has been tested and listed as a room sealed heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the flue terminal Locations diagram. Masport Direct Vent (Flex) System Termination Kit (Part # 946-125) includes all the parts needed to install the Grenada/Calais with a maximum run of 4 feet.
  • Page 22 INSTALLATION EXTERIOR FLUE TERMINATION LOCATIONS Minimum clearances required for balanced flue terminals or the flue terminals of outdoor appliances according to AG 601 (AGA gas installation code) or NZS 5262 (New Zealand) Minimum Clearance (mm) Below eaves, balconies or other projections: - Appliances up to 50 MJ/h input - Appliances over 50 MJ/h input From the ground or above a balcony...
  • Page 23 • Horizontal flue must be supported every 1 metre. NOTE: If you are installing the Grenada/Calais into a Masport Mantel Kit, use the minimum horizontal flue height (centreline of 1029mm. Remember to include the mantel base in your calculations and to maintain the 40mm clearance with rigid pipe systems (51mm with flex) to the underside of the mantel top.
  • Page 24 FLUEING ARRANGEMENTS - HORIZONTAL TERMINATIONS MASPORT CO AXIAL FLUE SYSTEM (FLEX) (Propane & Natural Gas) The diagram below shows examples of horizontal termination arrangements using two 90 elbows (two 45 elbows equal one 90 elbow). Note: 1) A maximum of two 90 elbows are permitted.
  • Page 25 FLUEING ARRANGEMENTS - VERTICAL TERMINATIONS The Grenada/Calais is approved for a 23 ft. (7.0m) vertical, with a maximum 12 ft. (3.7m) horizontal offset using two 90 elbows (two 45 elbows equal one elbow) The Grenada/Calais is approved for a 37 ft. (11.3m straight vertical, including a 510mm horizontal offset using two 90 elbow (two 45 elbows equal one 90...
  • Page 26 The Grenada/Calais is approved for a 37 ft. (11.3m) straight vertical. The shaded area in the diagram 3 shows all allowable combinations of straight vertical and offset to vertical terminations. Maximum two 45 elbows allowed. • Flue must be supported at offsets •...
  • Page 27 HORIZONTAL INSTALLATIONS Install the flue system according to the manufacturer's instructions included with the components. 1) Set the unit in its desired location. Check to determine if wall studs or roof rafters are in the way when the flueing system is attached. If this is the case, you may want to adjust the location of the unit.
  • Page 28 INSTALLATION PROCEDURES for Masport Direct Vent System (Flex) 1) Locate the unit in the framing, rough in the gas (preferably on the right side of the unit) and the electrical (Junction block is on the left side) on the left. Locate the centerline of the termination and mark wall accordingly.
  • Page 29 VERTICAL TERMINATIONS 3) A ceiling plate must be installed 1) Maintain the 40mm in the floor or ceiling of every clearances (air level. spaces) to combustibles when 4) Assemble the desired lengths of passing through Diagram 5 pipe and elbows. Ensure that all ceilings, walls, roofs, pipes and elbow connections enclosures, attic...

  • Page 30: Newport (P121) / Newport Pier (P131) Framing, Flue & Clearance Information

    Newport (P121) / Newport Pier (P131) Framing, Flue & Clearance Information CLEARANCES The clearances listed below are minimum distances unless otherwise stated. Clearance to combustibles from: Back (0mm) WARNING: Side (0mm) Fire hazard is an extreme risk if these clearances (air space) Floor (0mm) to combustible materials are...
  • Page 31 FRAMING AND FINISHING 1) For ease of installation, frame your fireplace after it is positioned and the flue system is installed. Remember to install the top standoffs. CAUTION: Verify your fireplace dimensions, framing methods and finished wall facing details before framing.
  • Page 32 FACING & FINISHING REQUIREMENTS This fireplace is supplied with a 76mm metal extension trim above the fireplace. The extension trim may be replaced if the framing is faced with a non-combustible material placed flush with the front and side face of the unit and extending from the top of the unit.
  • Page 33 EXTERIOR FLUE TERMINATION LOCATIONS Minimum clearances required for balanced flue terminals or the flue terminals of outdoor appliances According to AG 601 (AGA gas installation code) or NZS 5261 (New Zealand) Minimum Clearance (mm) a Below eaves, balconies or other projections: - Appliances up to 50 MJ/h input - Appliances over 50 MJ/h input b From the ground or above a balcony...
  • Page 34 Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram. Masport Direct Vent (Flex) System Termination Kit (Part# 946-513) includes all the parts needed to install the Newport/Newport Pier with a maximum run of 610mm.
  • Page 35 PROCEDURES supported at intervals not the water out. exceeding 900mm). (Flame picture and performance will be for Masport AstroCap Direct IMPORTANT: affected by sags in the liner). Flue System (Flex) Do not locate termination 4) Separate the 2 halves of the wall...
  • Page 36 Horizontal Flueing with Two (2) 90 Elbows Horizontal Flueing with Three (3) 90 Elbows Option H + H1 + H2 Option H + H1 2' (610mm) Min. 1' (305mm) Max. 3' (914mm Max. 1' (305mm) Minimum 2' (610mm) Maximum 3' (914mm) Min. 3' (914mm) Max. 6' (1.86m) Max. 2' (610mm) Minimum 5' (1.5m) Maximum 4' (1.22mm) Min.
  • Page 37 FLUEING ARRANGEMENTS - VERTICAL TERMINATIONS • Flue must be supported at offsets • Maintain clearances to combustibles. The Newport/Newport Pier is approved for a maximum 35 ft. (10.7m) straight vertical flue systems for Propane and Natural Gas, as per diagram 7 below. Straight Up Vertical Flueing Vertical Flueing with One (1) 90 Elbow...
  • Page 38 Vertical Flueing with Two (2) 90 Elbows Vertical Flueing with Two (2) 90 Elbows Option H + H1 Option 1' (305mm) Minimum 4' (1.22m) Maximum 1' (305mm) Minimum 2' (610mm) Maximum 2' (610mm) Minimum 4' (1.22m) Maximum 2' (610mm) Minimum 6' (1.86m) Maximum 3' (914mm) Minimum 6' (1.86m) Maximum...

  • Page 39: Geneva Direct Vent Rear & Top Exit Venting Information

    Extra provision for combustion air inside Masport Ltd. the room is not required. 4) Installation other than as instructed by Masport Ltd. IMPORTANT Warning: Always maintain required clearances (air spaces) to nearby combustibles to prevent a fire hazard. Do not fill air spaces Read all instructions carefully before starting with insulation.
  • Page 40 EXTERIOR FLUE TERMINATION LOCATIONS Minimum clearances required for balanced flue terminals or the flue terminals of outdoor appliances according to AG 601 (AGA gas installation code) or NZS 5262 (New Zealand) Minimum Clearance (mm) Below eaves, balconies or other projections: - Appliances up to 50 MJ/h input - Appliances over 50 MJ/h input From the ground or above a balcony...
  • Page 41 PLANNING YOUR FLUING INSTALLATION When planning your installation, it will be necessary to select the proper length of flue pipe for your particular requirements. Determine the minimum clearance to combustibles from the rear of the unit to the wall. It is also important to note the wall thickness.
  • Page 42 VENTING ARRANGEMENTS Horizontal Terminations for All Venting Systems The shaded areas in the diagram below show all allowable The shaded area in the diagram below shows all allowable combinations of straight vertical and offset to vertical runs with vertical terminations. combinations of vertical runs with horizontal terminations.
  • Page 43 U31/I31 GAS INSERT ZERO CLEARANCE KIT KIT # 410-905 Owners & Installation PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE WARNING: FOR YOUR SAFETY Improper installation, adjustment, What to do if you smell gas: alteration, service or maintenance can cause injury or property •...
  • Page 44 TABLE OF CONTENTS GAS INSERT ZERO CLEARANCE KIT CONTENTS PAGE Listings & Code Approvals ..........3 Specifications ............... 3 General Information ............. 3 Parts ..................3 Clearances to combustibles ..........4 Locating Your Fireplace ............. 5 Ashlip ................... 5 Ashlip Installation ..............6 Framing ................

  • Page 45: Installation Instructions

    INSTALLATION INSTRUCTIONS LISTINGS AND CODE APPROVALS This gas component has been tested in accordance with National Safety Standards, and has been certified by Warnock Hersey for installation and operation in the United States and Canada as described in these Installation and Operating Instructions. This gas component has also been tested in accordance with AG103 and certified in Australia by the Australian Gas Association for installation in Australia, and New Zealand.

  • Page 46: Clearances To Combustibles

    INSTALLATION INSTRUCTIONS CLEARANCES TO COMBUSTIBLES The clearances for the Zero Clearance Kit are 0" to combustibles (back, side and floor) but when planning your installation review the clearances required for the Insert (see below) after it is installed in the Zero Clearance Kit.

  • Page 47: Ashlip

    INSTALLATION INSTRUCTIONS LOCATING YOUR U31/I31 FIREPLACE Due to high temperatures the Insert should be located out of traffic and away from furniture and draperies. Provide a minimum of 48" (1220mm) front clearance to the unit. This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat.

  • Page 48: Ashlip Installation

    INSTALLATION INSTRUCTIONS ASHLIP INSTALLATION 1) Line up the two holes in the ashlip with the bottom 2 holes in the front of the stove. 2) Screw into position with the two screws provided with the ashlip. NOTE: The bottom gold trim does not go onto the unit when the ashlip is installed.

  • Page 49: Kit Assembly

    INSTALLATION INSTRUCTIONS KIT ASSEMBLY 3) Install top assembly. Make sure top rear flange is 1) Using the screws provided, attach left and right on the outside of the back panel. Top side flanges sides to the rear panel. Side flanges go on the go on the inside.

  • Page 50: Venting (Flueing)

    INSTALLATION INSTRUCTIONS VENTING (FLUEING) 1) This fireplace must be vented (flued) with a 4" (100mm) diameter Class “B” vent (Australia/New NOTE: Cold Climate Installation Zealand: twin skin flue). The installation of the When this appliance is to be installed against a non- venting (flueing) system must conform and be in insulated wall or in a chase, fibreglass insulation accordance with the natural gas installation code...

  • Page 51: Optional Outside Combustion Air Supply Installation

    INSTALLATION INSTRUCTIONS OPTIONAL OUTSIDE COMBUSTION AIR SUPPLY A 4" (100 mm) dia. aluminum flex pipe or equivalent may be installed from the outside (with a proper exterior cover) to the Zero Clearance cabinet. There are outside holes provided on three sides of the kit. Use only the one that is most suitable for your installation.

  • Page 52: Faceplate & Trim Installation

    INSTALLATION INSTRUCTIONS FACEPLATE & TRIM INSTALLATION 1) Lay the faceplate panels flat, facedown on some- thing soft so they don't scratch. 3) Using the trim clips provided, join the left side trim (with the ON/OFF switch) to the top trim. See 2) a) Take the top faceplate and align the holes in diagram 2.

  • Page 53: Finished Facing Notes

    INSTALLATION INSTRUCTIONS Attach the brass trim to the faceplate by drilling a 1/8" (3mm) hole through the faceplate using the hole in the trim as a guide. Fasten the trim to the faceplate panels using the plated screws. #10 x1/2". See diagram 6 detail 'C'.
  • Page 54 Masport - Australia Masport - New Zealand P.O. Box 553 1-37 Mt Wellington Hwy.Panmure, Braeside P.O. Box 14349 Victoria 3195 Auckland 6.
  • Page 55 LISTINGS AND CODE APPROVALS This gas component has been tested in accordance with National Safety Standards, and has been certified by Warnock Hersey for installation and operation in the United States, Canada, Australia, and New Zealand as described in these Installation and Operating Instructions.
  • Page 56 INSTALLATION INSTRUCTIONS CLEARANCES TO COMBUSTIBLES The clearances for the Zero Clearance Kit are 0" to combustibles (back, side and floor) but when planning your installation review the clearances required for the Insert (see below) after it is installed in the Zero Clearance Kit. The Zero Clearance Kit must be installed on a flat, solid, continuous surface (e.g.
  • Page 57 INSTALLATION INSTRUCTIONS LOCATING YOUR U41/I41 FIREPLACE Due to high temperatures the Insert should be located out of traffic and away from furniture and draperies. Provide a minimum of 48" (1220 mm) front clearance to the unit. This appliance is listed for bedroom installations when used with a listed millivolt thermostat.
  • Page 58 INSTALLATION INSTRUCTIONS 1) The Trime kit allows for a 1/2” (13mm) of finish Warning: Combustible materials must not extend facing material. The kit may be installed directly on inside the stand-offs on the side, top and rear and/or against combustible building materials. supports.
  • Page 59 INSTALLATION INSTRUCTIONS (not supplied). The installation of the venting system must conform and be in accordance with the natural gas installation code CAN/CGA - B149(Canada), ANSI Z223.1 (U.S.A.), AG 601 (Australia), NZS 5261 (New Zealand) and any applicable national or local codes. Minimum chimney height from base of fireplace must be at least 12 feet (3.6 M).
  • Page 60 INSTALLATION INSTRUCTIONS A 4" (100 mm) dia. aluminum flex pipe or equivalent may be installed from the outside (with a proper exterior cover) to the Zero Clearance cabinet. There are outside air knock-out holes provided on three sides of the kit. Use only the one that is most suitable for your installation.
  • Page 61 Installation and service must be performed by an authorized installer, service agency or the gas supplier. Masport - Australia Masport - New Zealand 54 Boundary Rd. Braeside 1-37 Mt Wellington Hwy.Panmure, P.O. Box 553 P.O. Box 14 349 Victoria 3195 Auckland 6.
  • Page 62 TABLE OF CONTENTS G51 ZERO CLEARANCE KIT CONTENTS PAGE Listings & Code Approvals ..........3 Specifications ............... 3 General Information ............. 4 Parts ..................4 Clearances to Combustibles ..........4 Locating Your Fireplace ............. 5 Framing ................5 Kit Assembly ................ 6 Venting .................

  • Page 63: Listings & Code Approvals

    INSTALLATION LISTINGS AND CODE APPROVALS This gas component has been tested in accordance with National Safety Standards, and has been certified for installation and operation in Australia and New Zealand as described in these Installation and Operating Instructions. Check with your local building code agency before you begin your installation to ensure compliance with local codes, including the need for "permits"...

  • Page 64: General Information

    INSTALLATION efficient heat producing Zero Clearance Fireplaces. GENERAL INFORMATION PARTS This kit consists of factory built parts that require mini- mal assembly to form the Zero Clearance box for the Included with Kit: G51 Gas Insert. The Zero Clearance box can then be Main Body Assembly fixed into a framed combustible construction, and a Faceplate Top Insulation...

  • Page 65: Locating Your Fireplace

    INSTALLATION LOCATING YOUR G51 FIREPLACE Due to high temperatures the Insert should be located out of traffic and away from furniture and draperies. Provide a minimum of 48" (1220mm) front clearance to the unit. This appliance is Listed for Alcove installations, maintain mini- mum Alcove clearances as follows, minimum ceiling height of 65.5"(1666mm), minimum width of 56.5"...

  • Page 66: Kit Assembly

    INSTALLATION KIT ASSEMBLY 1) Lay the Base Assembly on a flat surface. Parts 2) Attach the Left and Right Side panels to the Back panel (one screw each side). 1) Top Assembly NOTE: The side flanges are on the outside, 2) Base Assembly back flanges are on the inside.

  • Page 67: Venting

    INSTALLATION VENTING 1) This fireplace must be vented with a 8" (200mm) 2) Masonry Chimney Installation: diameter Class “B” vent. The installation of the This application can be connected to a masonry venting system must conform and be in accor- chimney flue.

  • Page 68: Zero Clearance Box Installation

    INSTALLATION ZERO CLEARANCE BOX INSTALLATION 1) Assemble Zero Clearance box as per instructions 5) Attach flue collar to the top assembly. Align with on page 6. DOT NOT INSTALL FRONT PLATE. holes in Zero Clearance box and secure with 4 screws.

  • Page 69: Gas Supply Line

    INSTALLATION OPTIONAL OUTSIDE COMBUSTION AIR SUPPLY INSTALLATION A 4" (100 mm) dia. aluminum flex pipe or equivalent may be installed from the outside (with a proper exterior cover) to the Zero Clearance cabinet. There is an outside hole provided on the rear wall of the kit.

This manual is also suitable for:

SofiaGrenadaCalaisMadridNewportNewport pier ... Show all

Table of Contents