Starter/Generator Belt Tension; Fig. 29 Add Engine Oil - Ezgo MPT 800 Owner's Manual And Service Manual

O P E R A T I O N A N D S E R V I C E I N F O R M A T I O N
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
the filter mounting plate with the holes in the engine.
Install and hand tighten the bolts before tightening them
firmly.
Add slightly less than 1 1/2 quarts (1.4 liters) to allow for
possible residual oil left in engine (Ref. Fig. 29 on page
18). The oil must be high quality oil that meets or
exceeds API SF, SG, CC standards (Ref. Fig. 42 on
page 25). Check oil level on dipstick. If necessary, con-
tinue to add oil slowly and allow time for oil to flow down
into engine. Check oil level on dipstick. Do not overfill.
Do not overfill engine. Too much oil
may cause smoking or allow oil to enter
the air filter enclosure.
Both the oil dipstick and fill cap must be in
place before operating the engine. Failure to
install the dipstick and fill cap will result in oil being discharged
into the engine compartment.
Ref Aeo 1

Fig. 29 Add Engine Oil

Inspect oil fill cap 'O' ring and replace if necessary. Install
the oil fill cap. Run the vehicle for one or two minutes and
check the filter for oil leaks.
Check the oil level again with the vehicle on level ground.
Oil should be added to bring the level into the safe oper-
ating range. Do not overfill. The engine can be operated
safely as long as the oil is within the safe operating range
as indicated on the dipstick. Do not operate vehicle if
oil level is below the safe area indicated on the dip-
stick.

STARTER/GENERATOR BELT TENSION

Tool List
Belt tension gauge....................................................... 1
Page 18
Wrench, 3/4" ................................................................1
Wrench, 9/16" .............................................................. 2
Ratchet, 3/8" drive ....................................................... 1
Socket, 3/4", 3/8" drive ................................................ 1
The starter/generator belt tension should be checked
after the first 15 - 20 hours and set to 75 - 80 lbs. (34 - 36
kg).
Tighten a new starter/generator belt (Ref. Fig. 42 on
page 25) to 90 - 110 lbs. (41-50 kg) tension when a
gauge is applied half way between the two pulleys (Ref.
Fig. 30 on page 18).
A new belt may be checked manually. A maximum
'O' Ring deflection of 3/8" (10 mm) is acceptable (Ref. Fig. 31 on
page 18).
Tighten an existing belt to 75 - 80 lbs. (34 - 36 kg) ten-
sion using the same technique and inspect for cracking
or wear. A maximum deflection of 1/2" (13 mm) is accept-
able.
Qty. Required
Owner's Manual and Service Guide
A loose belt can cause audible vibration and
squeal.
Ref Cbg 1
Fig. 30 Checking Belt Tension with Gauge
3/8" (1 cm)
1/2" (1.3 cm) Max. Deflection for Existing
Ref Cbm 1
Fig. 31 Checking Belt Tension Manually
Max. Deflection for New Belt
Belt