Ezgo MPT 800 Owner's Manual And Service Manual page 6

TRANSPORTING VEHICLE .................................................................................................... 12
SERVICE AND MAINTENANCE .............................................................................................. 13
GENERAL SPECIFICATIONS .................................................................................................. 27
VEHICLE WARRANTIES.......................................................................................................... 35
Page iv
T A B L E O F C O N T E N T S
FUSE REPLACEMENT .................................................................................................................................... 11
Fig. 19 Tail and Brake Light Bulb Replacement ..................................................................... 12
VEHICLE WITH A DISCHARGED BATTERY ................................................................................................... 12
TOWING ........................................................................................................................................................... 12
NEUTRAL LOCK .............................................................................................................................................. 12
Fig. 20 Neutral Lock ............................................................................................................... 12
HAULING .......................................................................................................................................................... 12
SERIAL NUMBER LABEL LOCATION ............................................................................................................. 13
PERIODIC SERVICE SCHEDULE .................................................................................................................. 14
Fig. 21 Periodic Service Schedule ......................................................................................... 14
TIRE INSPECTION ........................................................................................................................................... 16
CHECKING THE OIL LEVEL ............................................................................................................................ 16
Fig. 22 Clean Entire Dipstick .................................................................................................. 16
Fig. 23 Check Oil Level on Dipstick ....................................................................................... 16
CHANGING THE OIL ........................................................................................................................................ 16
Fig. 24 Oil Viscosity Chart ...................................................................................................... 17
Fig. 25 Clean Top of Engine .................................................................................................. 17
Fig. 26 Remove Oil Filter ....................................................................................................... 17
Fig. 27 Clean Oil Filter ........................................................................................................... 17
Fig. 28 Blowing Out Oil Filter ................................................................................................. 17
Fig. 29 Add Engine Oil ........................................................................................................... 18
STARTER/GENERATOR BELT TENSION ....................................................................................................... 18
Fig. 30 Checking Belt Tension with Gauge ............................................................................ 18
Fig. 31 Checking Belt Tension Manually ................................................................................ 18
Fig. 32 Adjusting Belt Tension ............................................................................................... 19
BATTERY CLEANING ...................................................................................................................................... 19
Fig. 33 Preparing Acid Neutralizing Solution .......................................................................... 19
BRAKES .......................................................................................................................................................... 19
Fig. 34 Typical Brake Performance Test ................................................................................ 20
AIR INTAKE AND COOLING FINS ................................................................................................................... 21
Fig. 35 Cleaning Air Intake ..................................................................................................... 21
Fig. 36 Cleaning the Cooling Fins .......................................................................................... 21
REAR AXLE ...................................................................................................................................................... 21
Fig. 37 Add, Check and Drain Rear Axle Lubricant ............................................................... 21
AIR CLEANER INSPECTION AND REPLACEMENT ....................................................................................... 21
Fig. 38 Air Cleaner ................................................................................................................. 22
Fig. 39 Canister Type Air Cleaner .......................................................................................... 22
LUBRICATION .................................................................................................................................................. 22
Fig. 40 Lubrication Points ....................................................................................................... 22
SPARK PLUGS ................................................................................................................................................. 22
PROLONGED STORAGE ................................................................................................................................ 23
HARDWARE ..................................................................................................................................................... 23
CAPACITIES AND REPLACEMENT PARTS .................................................................................................. 25
Fig. 42 Torque Specifications ................................................................................................. 24
Fig. 43 Capacities and Replacement Parts ............................................................................ 25
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MPT 800.......................................................................................................................................................... 28
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MPT 1200........................................................................................................................................................ 29
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INDUSTRIAL 800............................................................................................................................................ 30
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INDUSTRIAL 1200.......................................................................................................................................... 31
Fig. 44 Vehicle Dimensions..................................................................................................... 32
Fig. 45 Vehicle Dimensions, Incline Specifications and Turning Clearance Diameter............ 33
DOMESTIC WARRANTY .................................................................................................................................. 36
INTERNATIONAL WARRANTY (2004) ............................................................................................................. 37
FEDERAL EMISSION COMPONENT DEFECT WARRANTY........................................................................... 39
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT .................................................................... 41
Owner's Manual and Service Guide