Ezgo MPT 800 Owner's Manual And Service Manual page 31

Gasoline powered utility vehicles
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Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
FRONT SHOCK ABSORBERS
FRONT SPRINGS
FRONT WHEEL ALIGNMENT
PARK BRAKE
REAR SHOCK ABSORBERS
ENGINE ELECTRICAL SYSTEM
FUEL SYSTEM
THROTTLE/GOVERNOR LINKAGE
HARDWARE AND FASTENERS
SEMI-ANNUAL - 125 HOURS
BATTERY
DIRECTION SELECTOR
KING PINS
STEERING ASSEMBLY
RACK END BALL JOINT
REAR AXLE
AIR FILTER ELEMENT
OIL FILTER
ENGINE OIL
DRIVE BELT
ANNUAL - 250-300 HOURS
FRONT WHEEL BEARINGS
REAR AXLE
SERVICE BRAKES
FUEL FILTER
SPARK PLUGS
MUFFLER/EXHAUST
VALVES
O P E R A T I O N A N D S E R V I C E I N F O R M A T I O N
✓ Check for oil leakage and loose fasteners
✓ Check for loose hardware, cracks at attachments
✓ Check for unusual tire wear, align if required
✓ Check for bent/binding linkage rod
✓ Check for damage or wear to latch arm or catch bracket
♦ Lubricate as required, use light oil. DO NOT LUBRICATE CABLES OR BRAKE
LATCH
✓ Check for oil leakage, loose mounting hardware
✓ Check coil/spark plug wires for cracks/loose connections
✓ Check for leaks at tank, cap, system lines, filters, pump, carburetor
✓ Check system lines for cracks/deterioration
✓ Check operation and governed speed
✓ Check for loose or missing hardware and components
♦ Tighten or replace missing hardware
(includes items listed in previous tables & the following)
♦ Clean battery & terminals
✓ Check for wear and smooth movement (lubricate shaft with light oil if required)
✓ Check for excessive play and tightness of retaining nuts
✓ Check bellows and pinion seal for damage or grease leakage
♦ Lubricate, use wheel bearing grease
✓ Check for unusual noise and loose or missing mounting hardware
✓ Check filter element, clean/replace as required
Clean in solvent (at oil change), replace 'O' rings if required
▲ Replace with SAE 10W-30 or 10W-40 that meets or exceeds SF, SG, CC oil,
DO NOT OVERFILL
✓ Check for cracks, fraying and excessive wear
(includes items listed in previous tables & the following)
✓ Check and adjust as required, see Technician's Repair and Service Manual
✓ Check lubricant, add lubricant (Ref. Fig. 42 on page 25) as required
Clean and adjust, see Technician's Repair and Service Manual
✓ Check brake shoe linings, see Technician's Repair and Service Manual
✓ Check level, add if required (DOT 3) and check for leakage
▲ Replace
▲ Replace, gap new plugs (Ref. Capacities and Replacement Parts on page 25)
Check mounting hardware; check for leaks at head and muffler gaskets
Check cold (intake/exhaust) per Technician's Repair and Service Manual
Fig. 21 Periodic Service Schedule
Owner's Manual and Service Guide
Page 15

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