Installing The Fuel Pump; Installing The Fuel Tank; Checking The Fuel Pressure - Yamaha 2012 TMAX XP500A Service Manual

EAS59C1703

INSTALLING THE FUEL PUMP

1. Install:
• Fuel pump gasket
• Fuel pump
• Fuel pump bracket
Fuel pump bolt
3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)
TIP
• Do not damage the installation surfaces of
the fuel tank when installing the fuel pump.
• Always use a new fuel pump gasket.
• Install the fuel pump as shown in the illustra-
tion.
• Align projection "a" on the fuel pump with
point "b" of the fuel tank.
• Tighten the fuel pump bolts in the proper
tightening sequence as shown.
A. Forward
EAS59C1708

INSTALLING THE FUEL TANK

1. Install:
• Fuel tank
Fuel tank nut
9 Nm (0.9 m·kgf, 6.5 ft·lbf)
Fuel tank bolt
9 Nm (0.9 m·kgf, 6.5 ft·lbf)
1
New
2. Connect:
• Fuel pump coupler
3. Install:
• Fuel tank overflow hose
• Fuel tank breather hoses
• Rollover valve
EAS59C1704
INSTALLING THE FUEL HOSE
1. Connect:
• Fuel hose
2. Install:
• Fuel hose connector cover
ECA59C1702
When installing the fuel hose, make sure
that it is securely connected, and that the
fuel hose connector cover is in the correct
position, otherwise the fuel hose will not be
properly installed.
TIP
• Wipe up any fuel remaining in the recess "a"
in the fuel pump with a dry rag "1".
• After installing the fuel hose connector cover,
make sure that it is installed securely.
EAS31950

CHECKING THE FUEL PRESSURE

1. Check:
• Fuel pressure
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Remove the fuel hose connector cover "1"
and disconnect the fuel hose "2" from the
fuel pump.
EWA15910
WARNING
Cover fuel hose connections with a cloth
when disconnecting them. Residual pres-
sure in the fuel lines could cause fuel to
spurt out when removing the hose.
7-3
FUEL TANK