Yamaha 2012 TMAX XP500A Service Manual page 113

1. Fuel hose
2. Fuel tank breather hose
3. Air filter case
4. Intake air pressure sensor
5. Fuel tank
6. Bottom center cowling
7. Radiator outlet hose
8. Fuel tank overflow hose
9. White paint mark
10.Filler cover
11.Fuel tank cap
12.Bracket 2
13.Rollover valve
14.Fuel rail
15.Fuel tank protector
16.Fuel tank fitting bracket
A. Face the clip knob to any direction but to
the top of the vehicle.
B. When inserting the fuel tank breather hose
into the fuel tank, 2-stroke engine oil may
be applied.
C. Push the grommet securely into the fuel
tank. When inserting the fuel tank breather
hose into the grommet, soapy water or sili-
cone fluid may be applied.
D. Push the grommet securely into the fuel
tank. Soapy water or silicone fluid may be
applied.
E. Make sure that the clip does run on the
spool.
F. Insert the fuel tank breather hose until it
touches the end of the fuel tank protector.
G. Insert the fuel tank protector until the sepa-
rator spool of the fuel tank.
H. Insert the end of the fuel tank breather
hose according to the area shown in the
illustration.
I. Inside of the vehicle
J. Outside of the vehicle
K. End of the fuel tank breather hose
L. Route the end of the fuel tank overflow
hose so that it comes out under the bottom
center cowling.
M. Route the fuel tank overflow hose between
the radiator outlet hose and frame.
N. Route the fuel tank overflow hose inside of
the frame.
O. 7 to 10 mm (0.28 to 0.39 in) (From the
lower end of the paint mark to the upper
end of grommet)
P. Install the fuel tank overflow hose and filler
cover, pressing them against the connector
boss.
Q. Apply the holder, aligning it with the upper
end of the damper. Face the holder open-
ing upward or downwards. Make sure that
the end of the holder does not run on the
bending part of the tank.
R. Insert the intake pressure sensor hose until
it touches the pipe of the intake air pres-
sure sensor.
S. 0 to 3 mm (0 to 0.12 in)
T. Route the fuel tank breather hose inside of
the frame.
U. Install the fuel tank breather hose, holding
the positioning protector behind the holder.
V. Push the fuel tank breather hose into the
storage box hook.
W. Route the fuel tank breather hose to the
concave of the storage box.
X. Install the rollover valve stay, pushing it
against the projection of the storage box.
Y. Push the fuel tank breather hose against
the rollover valve.
Z. Face the clip knob to the outside of the
vehicle.
AA.Face the clip knob to the rear of the vehi-
cle.
AB.After installing the fuel hose, check that
the claw is inserted firmly to the end.
AC.Make sure to remove/install the fuel hose
manually without using tools.
AD.Fuel hose connector assembly drawing
AE.Assembly drawing from the fuel rail to the
fuel hose
AF.Insert the connector until the click sound is
heard and check that the connector does
not come off. Make sure that no foreign
matter is caught in the sealing section. (It is
prohibited to wear the cotton work gloves
or equivalent coverings.)
AG.This part works as a dropout stopper.
AH.After "AF" work is finished, slide the fuel
hose connector cover attached to the fuel
hose connector as shown in the illustration.
Make sure that it is attached completely
tight.
AI. Fuel hose connector cover
2-58
CABLE ROUTING