Yamaha 2012 TMAX XP500A Service Manual page 115

1. Front brake hose (hydraulic unit to front
brake hose joint)
2. Front brake hose (front brake master cylin-
der to hydraulic unit)
3. Rear brake hose (rear brake master cylin-
der to hydraulic unit)
4. Rear brake pipe/joint assembly (hydraulic
unit to rear brake hose)
5. Hydraulic unit assembly
6. Rear brake hose (rear brake pipe/joint
assembly to rear brake caliper)
7. Battery box 2
8. Grommet
9. Relay stay
10.Stay 1
11.Mold
12.Battery box 1
13.Brake hose holder
14.Battery positive lead
15.Stay
16.Brake hose holder 1
17.Hydraulic unit assembly bracket
A. Tighten the union bolt, pushing the brake
pipe against the hydraulic unit assembly
bracket.
B. Pass the rear brake hose between the bat-
tery box 2 and stay 1.
C. Install the grommet, fitting it into the hole of
the stay 1 at the space between the pipe of
the stay 1 and the battery box 2.
D. Pass the brake hoses through the hole of
the relay stay.
E. Install the end of the mold until the area
shown in the illustration.
F. Insert the mold all the way into the stay 1,
aligning the end of the mold with the
rounded end of the stay 1.
G. Install the mold aligning with the end of the
stay 1.
H. Face the opening of the holder to the bot-
tom of the vehicle.
I. Fasten the rear brake hose grommets to
the brake hose holders.
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CABLE ROUTING