Yamaha 2012 TMAX XP500A Service Manual page 111

1. Fast idle plunger inlet coolant hose
2. Intake manifold
3. Radiator
4. Fast idle plunger outlet coolant hose
5. Throttle body assembly
6. Air filter case
7. Intake air pressure sensor
A. Insert the throttle body into the intake man-
ifold until it does not move any further.
Engine oil may be applied.
B. Insert the coolant hose until it does not
move any further. Face the pink paint mark
to the rear of the vehicle.
C. Position the clip at least 1 mm (0.04 in)
away from the end of the hose, making
sure that it does not run on the spool. Face
the clip to the rear of the vehicle.
D. Position the clip at least 1 mm (0.04 in)
away from the end of the hose, making
sure that it does not run on the spool. Face
the clip to the left of the vehicle.
E. Insert the fast idle plunger inlet coolant
hose until the bending part of the pipe.
F. Insert the fast idle plunger outlet coolant
hose until the bending part of the pipe.
Face the white paint mark to the left of the
vehicle.
G. Insert the fast idle plunger outlet coolant
hose until the bending part of the pipe.
Face the yellow paint mark to the top the
vehicle.
H. Position the clip at least 1 mm (0.04 in)
away from the end of the hose, making
sure that it does not run on the spool. Turn
the clip, so that it does not interfere with the
spark plug leads and radiator (should be
turned downwards slightly to the front).
I. Insert the air filter case until it touches the
throttle body. Engine oil may be applied.
J. 8°
K. 3°
L. 30°
M. 65°
N. Insert the intake air pressure sensor hose
until it does not move any further.
O. Position the clip 1 to 4 mm (0.04 to 0.16 in)
away from the end of the cylinder head
breather hose. Face the clip to the left of
the vehicle.
P. Insert the cylinder head breather hose until
it does not move any further. Face the
white paint mark to the top of the vehicle.
Q. To the cylinder head cover
R. To the throttle body assembly
S. Insert the fast idle plunger intake hose until
it does not move any further. Face the blue
paint mark to the right of the vehicle.
T. Position the clip 1 to 4 mm (0.04 to 0.16 in)
away from the end of the fast idle plunger
intake hose. Face the clip to the right of the
vehicle.
U. Fasten the cylinder head breather hose to
the air filter case.
V. Insert the cylinder head breather hose until
it does not move any further. Face the yel-
low paint mark to the right of the vehicle.
W. Position the clip 1 to 4 mm (0.04 to 0.16 in)
away from the end of the cylinder head
breather hose. The clip may be rotated to
any direction.
X. Position the clip at least 1 mm (0.04 in)
away from the end of the hose, making
sure that it does not run on the spool. Face
the clip to the bottom of the vehicle.
Y. Insert the fast idle plunger intake hose until
it does not move any further. Face the yel-
low paint mark to the front of the vehicle.
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CABLE ROUTING