Replacing The Rear Brake Lock Cable - Yamaha 2012 TMAX XP500A Service Manual

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5. Measure:
• Rear brake lock pads wear limit "a"
Out of specification → Replace the rear
brake lock pads.
Brake pad lining thickness
3.0 mm (0.12 in)
Limit
0.8 mm (0.03 in)
6. Remove:
• Cap
• Rear brake lock adjusting nut
• Rear brake lock caliper arm
7. Adjust:
• Piston adjusting bolt
Refer to "ASSEMBLING THE REAR
BRAKE LOCK CALIPER" on page 4-66.
8. Install:
• Rear brake lock caliper arm
• Rear brake lock adjusting nut
• Cap
• Rear brake lock pads
Refer to "ASSEMBLING THE REAR
BRAKE LOCK CALIPER" on page 4-66.
9. Install:
• Rear brake lock caliper
• Rear brake lock caliper bolts
• Rear brake lock spring
• Pin
• Rear brake lock cable adjusting nut
Rear brake lock caliper bolt
23 Nm (2.3 m·kgf, 17 ft·lbf)
10. Adjust:
• Rear brake lock cable length
Refer to "ADJUSTING THE REAR
BRAKE LOCK CABLE" on page 3-17.
EAS59C1431
REPLACING THE REAR BRAKE LOCK
CABLE
1. Remove:
• Rear brake lock cable
2. Check:
• Rear brake lock cable
Cracks/damage/wear → Replace the rear
brake lock cable.
3. Install:
• Rear brake lock cable
EWA59C1405
WARNING
Proper brake lock cable routing is essential
to insure safe vehicle operation. Refer to
"CABLE ROUTING" on page 2-39.
4. Adjust:
• Rear brake lock cable length
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a. Adjust the clearance for the rear brake lock
pad.
Refer to "ADJUSTING THE REAR BRAKE
LOCK CABLE" on page 3-17.
b. Activate the rear brake lock cable 10 times.
c. Carry out adjustment using rear brake lock
cable adjusting nut "1" so that dimension
"a" is 43–45 mm (1.69–1.77 in).
d. Repeat steps (a) to (c) until dimension "a"
is 43–45 mm (1.69–1.77 in).
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4-65
REAR BRAKE