Assembling The Clutch - Yamaha 2012 TMAX XP500A Service Manual

EAS4B51029

ASSEMBLING THE CLUTCH

1. Install:
• Clutch boss
• Primary drive gear
• Clutch boss nut
2. Tighten:
• Clutch boss nut "1"
Clutch boss nut
130 Nm (13 m·kgf, 94 ft·lbf)
TIP
While holding the clutch boss "2" with the uni-
versal clutch holder "3", tighten the clutch boss
nut.
Universal clutch holder
90890-04086
YM-91042
3
3. Install:
• Clutch weights
• Thrust plate "1"
• Clutch springs
• Clutch damper springs "2"
• Clutch plates 2 "3"
• Friction plates "4"
• Clutch plates 1 "5"
• Pressure plate "6"
• Clutch spring plate "7"
TIP
• Clutch damper spring "a" installed at the end
must be installed backwards.
• The pressure plate "6" and thrust plate "1"
can be identified by punch mark "b" on the
pressure plate.
1
2
4. Install:
• Clip "1"
TIP
While compressing the clutch springs with the
clutch spring compressor "2", install the clip.
5-63
Clutch spring compressor
90890-01482
CLUTCH