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Owners &
Installation
LISTINGS AND CODE APPROVALS
These gas appliances have been tested
in accordance with AS4553AG 103,
NZS 5262 and have been certified by
the Australian Gas Association for
installation and operation as described
in these Installation and Operating
Instructions.
Your unit should be serviced
annually by an authorised service
person.
PG33 Gas Inbuilt
PLEASE KEEP THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNING:
Improper
installation,
alteration, service or maintenance can
cause injury or property damage. Refer to
this manual. For assistance or additional
information consult an authorised installer,
service agency or the gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapours and liquids in the vicinity
of this or any other appliance.
Installation and service must be performed
by an authorised installer, service agency or
the gas supplier.
Head Office - New Zealand
1-37 Mt Wellington Hwy.Panmure,
P.O. Box 14349
Auckland 6.
918-329
FOR YOUR SAFETY
adjustment,
What to do if you smell gas:
Do not try to light any appli-
ance
Do not touch any electrical
switch: do not use any
phone in your building.
Immediately call your gas
supplier from a neighbour's
phone. Follow the gas sup-
plier's instructions.
If you cannot reach your
gas supplier, call the fire
department.
Australia
P.O. Box 533
Braeside, Victoria, 3195
Models:
PG33-NG
PG33-LPG
01/04/05
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Table of Contents
Related Manuals for Masport FireGenie PG33-NG
Summary of Contents for Masport FireGenie PG33-NG
- Page 1 Owners & Installation PG33 Gas Inbuilt Models: PG33-NG PG33-LPG PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE WARNING: FOR YOUR SAFETY Improper installation, adjustment, What to do if you smell gas: alteration, service or maintenance can Do not try to light any appli- cause injury or property damage.
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Page 2: To The New Owner
Australian Gas Association for both safety and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Masport Fireplace. -
Page 3: Table Of Contents
Exterior Flue Termination Locations ......10 Gold Plated or Brass Trim ......... 41 Log Replacement ............41 Flueing - Masport Direct Flue System (Flex) Glass Gasket ............42 Horizontal Terminations only ........11 Flueing - Installation of Masport Direct Flue Door Glass: Flush and Bay Glass ...... -
Page 4: Safety Label
SAFETY LABEL DATA BADGE NOTE: Masport units are constantly This is a copy of the label that accompanies being improved. Check the label on the unit and if there each PG33 Gas Fireplace. We have printed a is a difference, the label on the unit is the correct one. -
Page 5: Installation
OF HIGH SURFACE TEMPERA- ance be modified. Parts that have to be TURES, ESPECIALLY THE FIRE- removed for servicing should be replaced prior to operating this appliance. PLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. Masport PG33 Gas Inbuilt... -
Page 6: Installation Checklist
Please Note: Only 1 HeatWave kit may be stalled on a metal or wood panel extending operated at one time. This includes the internal the full width and depth of the appliance. blower option as well. Masport PG33 Gas Inbuilt... -
Page 7: Clearances
Combustible mantel leg clearances as per diagram below: Maximum 1-1/2" (38mm) projection at 2" (51mm) minimum clearance. The HeatWave Duct Kit has different clearance and framing requirements, Clearances for Bay or Flush Front check the HeatWave manual for details. Masport PG33 Gas Inbuilt... -
Page 8: Framing And Finishing
HeatWave manual for details. rectly on top of the standoffs. You must maintain clearance from the flue to combustible materials for flex for Simpson Dura-Flue, see page 7. Masport PG33 Gas Inbuilt... -
Page 9: Unit Assembly Prior To Installation
There are 2 flue systems approved for use with the PG33: the Masport Direct Flue System (Flex) for Horizontal Terminations only (see pages 11- 12), and the Simpson Dura-Flue Systems for Horizontal and Vertical Terminations (see pages 13-25). -
Page 10: Exterior Flue Termination Locations
(IV)A flue terminal of this type shall not be located under a roofed area unless the roofed area is fully open on at least two sides and a free flow of air at the appliance is achieved. Masport PG33 Gas Inbuilt... -
Page 11: Horizontal Terminations Only
The location of the termination cap must conform to the requirements in the Flue Terminal Locations diagram on page 10. Masport Direct Flue (Flex) System Termination Kit (Part # 946-513) includes all the parts needed to install the PG33 with a maximum run of 2 feet. -
Page 12: System (Flex)
INSTALLATION INSTALLATION PROCEDURES for Masport Direct Flue System (Flex) *If this is an outside corner, the minimum distance between the flue and the outside 1) Locate the unit in the framing, rough in the corner is 6" (15cm) with AstroCap termination cap or 12" (30cm) with Dura-Flue gas (preferably on the right side of the unit) termination cap. -
Page 13: Flueing - Simpson Dura-Flue System
FPI flueing systems as well as Simp- son Dura-Vent® and Direct Vent GS. Adj.Pipe Length 11" - 14-5/8" Masport , and Masport AstroCap are the (279mm - 372mm) proprietary trademarks of FPI Fireplace Prod- 45 Elbow ucts International Ltd. -
Page 14: Simpson Dura-Flue Components List
INSTALLATION SIMPSON DURA-FLUE FLUEING COMPONENTS LIST All Simpson Dura-Flue components are available directly from Masport. All components available directly from Masport. Part # Description Parts not supplied by Dura-Flue Vert. Termination Kit includes 0/12 - 946-506/P Flue Guard (Optional) (AstroCap) 6/12 pitch adjustable flashing, storm collar, low profile term. -
Page 15: Flueing - Vertical Terminations
Flue must be supported at offsets. • Firestops are required at each floor level and whenever passing through a wall. • Maintain clearances to combustibles. Note: Must use optional flue adapter when using Simpson Dura-Vent pipe (Part # 510-994). Masport PG33 Gas Inbuilt... - Page 16 Flue GS flue systems for LPG, ULPG and NG. Maximum two 45 elbows allowed. • Flue must be supported at offsets. • Firestops are required at each floor level and whenever passing through a wall. • Maintain clearances to combustibles. Masport PG33 Gas Inbuilt...
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Page 17: Flueing - Horizontal Terminations (Ng & Lpg)
Note: Must use optional flue adapter (Part # 510-994) when using Simpson Dura-Vent pipe. (Refer to page 13.) A flue guard should be used whenever the termination is lower than the specified minimum or as per local codes. Note: Masport Direct Flue System (Flex) is only approved for horizontal ter- minations. •... -
Page 18: Flueing - Horizontal Terminations (Ulpg)
MUST BE adhered to. A flue guard should be used whenever the termination is lower than the specified minimum or as per local codes. Note: Masport Direct Flue System (Flex) is only approved for horizontal terminations. •... - Page 19 B) 0.6m Max. 0.9m Min. 1.5m Max. 8 feet total horizontal. C) 0.9m Max. 1.5m Min. 1.8m Max. Please note min. 1 foot D) 1.2m Max. 1.8m Min. 2.1m Max. between 90 elbows is required. E) 1.5m Max. 2.4m Min. 2.4m Max. Masport PG33 Gas Inbuilt...
- Page 20 1.2m between 90 elbows is re- between 90 elbows is re- 1.2m 2.1m 1.5m quired. 1.5m 1.5m quired. 1.5m 2.4m 1.8m 1.8m 1.8m For additional vertical flueing with 2 x 90 elbows, refer to page 15. Masport PG33 Gas Inbuilt...
- Page 21 10 feet total vertical 0.9m 1.2m 1.8m and max. 8 feet total horizon- 1.2m 1.5m 2.1m tal. Please note min. 1 foot 1.5m 1.8m 2.4m between 90 elbows is re- 1.8m 2.1m 2.7m quired. 2.1m 2.4m Masport PG33 Gas Inbuilt...
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Page 22: Vertical Terminations - Co-Linear Flex System
Kit# ensuring that clearances to com- 946-563 bustibles are maintained. Air Intake Pipe Length Co-Linear Flex Flue Adaptor Adapter # 510-994 with Kit# 946-563 45 Elbow Inner Pipe Adapter with Kit# 946-563 Masport PG33 Gas Inbuilt... -
Page 23: Flueing Arrangements
INSTALLATION Flueing Arrangements - Vertical Terminations with Co-linear Flex System for both Residential & Manufactured Homes into Masonry Fireplaces The shaded area in the diagrams show the allowable vertical terminations. Masport PG33 Gas Inbuilt... -
Page 24: Flueing - Horizontal Installations
Flue Installation instructions for details. pipe and high temperature sili- Do not attempt to enclose the Snorkel within the wall, or any other type of cone sealant to outer pipe on eve- Diagram 4 enclosure. ry twist-lock joint. Masport PG33 Gas Inbuilt... -
Page 25: Flueing - Vertical Termination
3' (0.9m), to avoid excessive stress on the elbows, and possible sep- aration. Wall straps are available for this purpose. Diagram 2 Masport PG33 Gas Inbuilt... -
Page 26: System Data
3) Inlet Pressure Test Point 4) Outlet Pressure Test Point Closed - Tall yellow 5) Connection for Pressure Regulator/Com- Open - Short Blue bustion Chamber Compensation 6) Pressure Regulator for Minimum and Max- imum Outlet Pressure Masport PG33 Gas Inbuilt... -
Page 27: Conversion To Lpg
18) Pull out the 2 orange wires attached to the valve, and the connector from the module. Jumper Rear Log Tray orange 8) Lift the pilot assembly and remove the pilot connector tube from the pilot assembly using a 11mm connector wrench. wires Masport PG33 Gas Inbuilt... - Page 28 Put back the modulator plastic cap. WARNING: To ensure the correct operation of the modulator it is necessary that the plastic cap (A) is returned to its original location. Masport PG33 Gas Inbuilt...
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Page 29: Conversion To Ulpg
8) Lift the pilot assembly and remove the pilot 23) Stick the conversion label "This unit has tube from the pilot assembly using a 11mm orange connector connector been converted to ULPG" on the control box wrench. wires cover. Masport PG33 Gas Inbuilt... - Page 30 Put back the modulator plastic cap. WARNING: To ensure the correct operation of the modulator it is necessary that the plastic cap (A) is returned to its original location. Masport PG33 Gas Inbuilt...
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Page 31: Conversion To Ulpg With Burner
8) Lift the pilot assembly and remove the pilot tube from the pilot assembly using a 11mm 23) Stick the conversion label "This unit has wrench. been converted to ULPG" on the control orange connector connector box cover. wires Masport PG33 Gas Inbuilt... - Page 32 Put back the modulator plastic cap. WARNING: To ensure the correct operation of the modulator it is necessary that the plastic cap (A) is returned to its original location. Masport PG33 Gas Inbuilt...
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Page 33: Log Set Installation
Cutouts 5) Slide the Top Brick Panel into position and slide the Top Brick Retaining clips so that they hold the Top Brick Panel in place and tighten down the screws. 2nd Grate Tab Masport PG33 Gas Inbuilt... -
Page 34: Flush Door - Standard
Diagram 2. Attach the round magnets to the back of the top trim piece and to the bottom trim piece, then attach trim to the top and bottom of Flush door. 5th Grate Tab Masport PG33 Gas Inbuilt... -
Page 35: Louvers - Flush
Clip locations Note: If any maintenance etc. must be done in the firebox, first remove the Bay louvers and door. Note: Top and bottom louvers are different. Clip installed on right side. Masport PG33 Gas Inbuilt... -
Page 36: Bay Trim (Optional)
3) Install top louver by sliding the two bracket clips into the brackets located on top of the bay door. See below. The fitted louver leaves a small gap between faceplate bot- tom and louver top. Masport PG33 Gas Inbuilt... -
Page 37: Wiring Diagram
This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. Masport PG33 Gas Inbuilt... -
Page 38: Operating Instructions
Press the ON/OFF button once. Turn off all electric power to the unit if service is to be performed. DO NOT REMOVE THIS INSTRUCTION PLATE 918-332 WARNING: DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IN OPERATION. Masport PG33 Gas Inbuilt... -
Page 39: Remote Control
REMOTE CONTROL FIRST FIRE LIGHTING INSTRUCTIONS Use the Masport Remote Control Kit approved The FIRST FIRE in your heater is part of the paint for this unit. Use of other systems may void curing process. To ensure that the paint is 1) Plug the power cord into a power outlet. -
Page 40: Fan Operation
Blower: Periodically check the pilot flames. The correct Masport gas appliances use high tech blowers flame pattern has 3 strong blue flames. to push heated air farther into the room. It is not unusual for the fan to make a "whirring" sound One flowing around the thermocouple, the sec- when ON. -
Page 41: Maintenance
PLACED ON OR NEAR THE APPLI- heat resistant paint (not with wall paint). ANCE. 4) Inspect joints, to verify that no pipe sections Masport uses StoveBright Paint - Metallic or fittings have been disturbed, and conse- Black #6309. quently loosened. Also check mechanical... -
Page 42: Glass Gasket
DOOR GLASS gasketing around it. 5) Reverse the previous steps, replace the Your Masport stove is supplied with high tem- glass clips and fasten with the nuts but do perature, 5 mm Neoceram ceramic glass that not over tighten, as this can break the glass. -
Page 43: Fan Replacement
5) Unplug the 6 pin Molex connector and carefully pull out the ECS box. ECS Box 6 Pin Molex Connector 6) Remove the electric cover by undoing the 2 screws, pull out the grommet and the harness. Electric Cover Masport PG33 Gas Inbuilt... -
Page 44: Removing Valve Tray
Rear Log Stand 7) Disconnect the inlet gas line. Valve Tray Assembly 12) To replace the burner tray assembly reverse these instructions. 13) Check for any gas leaks. 14) Check for proper flame appearance and glow on logs. Masport PG33 Gas Inbuilt... -
Page 45: Parts List
902-358 Brick Panel - Left Side 30) * Gasket - Flue Collar 510-994 Dura-Flue Adaptor 902-360 Brick Panel - Right Side 31) * Flue Mounting Plate 918-329 Manual 902-361 Brick Panel - Top *Not available as a replacement part. Masport PG33 Gas Inbuilt... - Page 46 Burner Assy - NG / LPG 433-024 Burner Grate Assembly - NG / LPG Rear Log Support Bracket - NG / LPG 431-930 Log Set 430-097 Air Deflector - Left 433-018 Air Deflector - Right *Not available as a replacement part. Masport PG33 Gas Inbuilt...
- Page 47 Pushnut Fastener 3/16" 135) 940-088/P Glass (Flush) Screw - #8 x 1/2" 137) 904-691 U-Clip 139) 936-155 Glass Gasket (Tadpole) 179) 948-217 Masport Logo Plate 140) 948-042 Spring Hinge - Black *Not available as a replacement part. Masport PG33 Gas Inbuilt...
- Page 48 Bay Louvers (set) - Steel / Black 125) * Bay Louver Assy-Top 433-026 Bay Door Deflector 126) * Bay Louver Assy - Bottom 129) 948-042 Hinge 130) 432-960 Bay Front Screen 131) 948-217 Masport Logo Plate *Not available as a replacement part. Masport PG33 Gas Inbuilt...
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Page 51: Warranty
Express Warranty as per the time condition outlined. How You Obtain Warranty Service: If an approved Masport Gas Service Agent is requested to attend on a Provide proof of the date of purchase. Should the need for a warranty... - Page 52 Printed in Canada © Copyright 2005, FPI Fireplace Products International Ltd. All rights reserved.
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