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Owners &
Installation
LISTINGS AND CODE APPROVALS
These gas appliances have been
tested in accordance with AG 103,
NZS 5262 and have been certified
by the Australian Gas Association
for installation and operation as
described in these Installation and
Operating Instructions.
Your unit should be serviced
annually by an authorised
service person.
PG36 Gas Inbuilt
PLEASE KEEP THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNING:
Improper
installation,
alteration, service or maintenance can
cause injury or property damage. Refer to
this manual. For assistance or additional
information consult an authorised installer,
service agency or the gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapours and liquids in the vicinity
of this or any other appliance.
Installation and service must be performed
by an authorised installer, service agency or
the gas supplier.
Head Office - Australia
54 Boundary Rd. Braeside
P.O. Box 553
Mordialloc
3195
918-341
Models: PG36-NG3
FOR YOUR SAFETY
adjustment,
What to do if you smell gas:
Do not try to light any appli-
ance
Do not touch any electrical
switch: do not use any
phone in your building.
Immediately call your gas
supplier from a neighbour's
phone. Follow the gas sup-
plier's instructions.
If you cannot reach your
gas supplier, call the fire
department.
Head Office - New Zealand
1-37 Mt
Wellington Hwy.Panmure,
P.O. Box 14349
Auckland 6.
PG36-LPG3
01/06/05

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  • Page 1 Owners & Installation PG36 Gas Inbuilt Models: PG36-NG3 PG36-LPG3 PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE WARNING: FOR YOUR SAFETY Improper installation, adjustment, What to do if you smell gas: alteration, service or maintenance can Do not try to light any appli- cause injury or property damage.
  • Page 2: To The New Owner

    As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Masport Fireplace. Masport PG36-3 Gas Inbuilt...
  • Page 3: Table Of Contents

    Optional Flush Trim ........... 24 Louvres - Flush ............24 Optional Bay Front ............ 25 Optional Bay Trim ............. 25 Louvres - Bay ............25 Hampton Cast Faceplate ........... 26 Hampton Cast Grills ..........27 Wiring Diagram ............28 Masport PG36-3 Gas Inbuilt...
  • Page 4: Safety Label

    SAFETY LABEL DATA BADGE NOTE: Masport units are con- This is a copy of the label that accompanies The label is located on the front inside base of stantly being improved. Check the label on the each PG36 Zero Clearance Room Sealed Gas the unit, visible when the bottom louvre is open.
  • Page 5: Installation

    14) Under no circumstances should any solid fuels (wood, paper, cardboard, coal, etc.) be used in this appliance. 15) The appliance area must be kept clear and free of combustible materials, (gases and other flammable vapours and liquids). Masport PG36-3 Gas Inbuilt...
  • Page 6: Locating Your Gas Stove

    (203mm) actually installing this appliance. Have an authorized inspector, dealer, or installer Min. 6" review your plans before installation. (152mm) Note: For flue terminations see page 10. Clearances for Barcelona Trim Diagram 1 Masport PG36-3 Gas Inbuilt...
  • Page 7: Mantel Clearances

    INSTALLATION Masport PG36-3 Gas Inbuilt...
  • Page 8: Mantel Leg Clearances

    See Diagram 3 on page 7 and Diagram 1 on page 6. BARCELONA INSTALLATION NOTE: When installing the PG36 with the Bar- celona Trim into a Masport Style 3 Framing Dimensions Mantel Kit, ensure that the combusti- ble mantel sides and top are 3/8"...
  • Page 9: Unit Assembly Prior To Installation

    2) Use the same screw hole position for the Side Nailing Strips as was used for the Top Facing Support. Attach each side nailing strip using 3 screws. Masport PG36-3 Gas Inbuilt...
  • Page 10: Exterior Flue Termination Locations

    (IV)A flue terminal of this type shall not be located under a roofed area unless the roofed area is fully open on at least two sides and a free flow of air at the appliance is achieved. Masport PG36-3 Gas Inbuilt...
  • Page 11: Direct Flue System (Flex)

    Australian Gas Association. The location of the termination cap must conform to the requirements in the Flue Terminal Locations diagram on page 10. Masport Direct Flue (Flex) System Termination Kit (Part # 946-515) includes all the parts needed to install the PG36 with a maximum run of 1200mm.
  • Page 12: Simpson Dura-Vent Flueing

    152 + 305 229 + 229 108 - 146 152 + 229 SIMPSON DURA-VENT FLUEING COMPONENTS LIST All Simpson Dura-Vent components are available directly from Masport. Part # Description Part # Description Part # Description Snorkel - 36" (914mm) Rise Termination Horiz.
  • Page 13: Flueing Arrangements Horizontal Terminations

    Firestops are required at each floor level and whenever passing through a wall. NOTE: If you are installing the PG36 into a Masport Mantel Kit, use the minimum horizontal flue height (centre-line of 40-1/2"(1029mm)). Remember to include the mantel base in your calculations and to maintain the 3" (76mm) clearance (using the Mantel Heat Shield) to the underside of the mantel top.
  • Page 14 INSTALLATION FLUEING ARRANGEMENTS - HORIZONTAL TERMINATIONS SIMPSON DURA-VENT DIRECT FLUE GS SYSTEM and MASPORT CO AXIAL FLUE SYSTEM (FLEX) (LPG & NG) The diagram below shows examples of horizontal termination arrangements using two 90 elbows (two 45 elbows equal one 90 elbow).
  • Page 15: Vertical Terminations

    Maintain clearances to combustibles as listed on pages 6 to 8. Note: Must use optional flue adapter when using Simpson Dura-Vent pipe (Part # 510-994). Note: Masport Co Axial Flue System (Flex) is only approved for horizontal terminations. Diagram 1 Diagram 2...
  • Page 16 • Flue must be supported at offsets • Firestops are required at each floor level and whenever passing through a wall. • Maintain clearances to combustibles as listed on pages 6 to 8. Diagram 3 Masport PG36-3 Gas Inbuilt...
  • Page 17: Flueing - Dura-Vent Horizontal Installations

    Wall Thimble (Part # 620-926) over the flue pipe. Note: Apply sealant "Mill-Pac" to inner Diagram 5 pipe and high temperature sili- cone sealant to outer pipe on eve- ry twist-lock joint. Masport PG36-3 Gas Inbuilt...
  • Page 18: Flueing - Dura-Vent Vertical Termination

    10/12 to 11/12 3.25 0.99 over 11/12 to 12/12 1.22 over 12/12 to 14/12 1.52 over 14/12 to 16/12 1.83 over 16/12 to 18/12 2.13 over 18/12 to 20/12 2.29 over 20/12 to 21/12 2.44 Diagram 3 Masport PG36-3 Gas Inbuilt...
  • Page 19: System Data

    Flue System: Simpson Dura-Vent Direct manual shut-off valve during any pressure Flue System or Masport Direct testing of the gas supply piping system at test Flue System (Flex) pressures equal to or less than 1/2 psig. (3.45 kPa).
  • Page 20: Lpg Conversion

    17) Replace the yellow "NG" label with the red "LPG" label. 18) Disconnect the 6 pin Molex connector and carefully pull out the control box. Rear Log Burner Tray NOTE: The control box is held in place with velcro. Masport PG36-3 Gas Inbuilt...
  • Page 21 Put back the modulator plastic cap. WARNING: To ensure the correct operation of the modulator it is necessary that the plastic cap (A) is returned to its original location. Masport PG36-3 Gas Inbuilt...
  • Page 22: Optional Brick Panels

    2nd grate tab. 02-53 02-49 Vermiculite Vermiculite Vermiculite 3) Place the Log 02-49 on the rear log support 02-51 pins with the flat side to the back. 2nd Grate Tab Cutouts Masport PG36-3 Gas Inbuilt...
  • Page 23 02-55 02-49 02-50 02-52 02-53 02-51 02-54 Front Brackets Log indentation 02-55 02-52 02-50 02-53 Rear Grate 02-54 Photo shows rear grate tab. Notch Log 02-51 was removed to show the positioning of Log 02-52. Masport PG36-3 Gas Inbuilt...
  • Page 24: Flush Door - Standard

    Be careful that the glass gasket does not roll up; there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit. Diagram 2. Note: Top and bottom louvres are different. Diagram 2 Masport PG36-3 Gas Inbuilt...
  • Page 25: Optional Bay Front

    2) Install bottom louvre by sliding the two bracket clips into the brackets located un- derneath the bay door. Secure with 1 screw into each Bottom Louvre Mounting Bracket as per diagram below. Use the bottom hole in the bracket. Masport PG36-3 Gas Inbuilt...
  • Page 26: Hampton Cast Faceplate

    Secure bottom of 8) Close bottom louver. faceplate with screw. 4) Repeat step 3 for the right side faceplate. NOTE: Do not push in side faceplates all the way, allow for room to place the top faceplate. Masport PG36-3 Gas Inbuilt...
  • Page 27: Hampton Cast Grills

    Mount grill stopper to bottom of firebox securing with one screw. 4) Install new hinge brackets using the same 2 screws removed in step 3. 11) Adjust ball plunger if necessary. New hinge bracket. Left side shown. Masport PG36-3 Gas Inbuilt...
  • Page 28: Wiring Diagram

    This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. Masport PG36-3 Gas Inbuilt...
  • Page 29: Operating Instructions

    REMOTE CONTROL FIRST FIRE LIGHTING INSTRUCTIONS Use the Masport Remote Control Kit approved The FIRST FIRE in your heater is part of the paint for this unit. Use of other systems may void curing process. To ensure that the paint is 1) Plug the power cord into a power outlet.
  • Page 30: Adjusting Flame Height

    SUMMARY OF further instructions. Blower: CONTROLS Masport gas appliances use high tech blowers to push heated air farther into the room. It is not unusual for the fan to make a "whirring" sound On/Off Button when ON. This sound will increase or decrease...
  • Page 31: Lighting Plate Instructions

    Press the ON/OFF button once. Turn off all electric power to the unit if service is to be performed. DO NOT REMOVE THIS INSTRUCTION PLATE 918-332 WARNING: DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IN OPERATION. Masport PG36-3 Gas Inbuilt...
  • Page 32: Maintenance

    PLACED ON OR NEAR THE APPLI- heat resistant paint (not with wall paint). ANCE. 4) Inspect joints, to verify that no pipe sections Masport uses StoveBright Paint - Metallic or fittings have been disturbed, and conse- Black #6309. quently loosened. Also check mechanical...
  • Page 33: Gold-Plated Or Brass Louvres

    DOOR GLASS warranty. Clean any fingerprints off be- fore turning the unit on. Your Masport stove is supplied with high tem- perature, 5 mm Neoceram ceramic glass that GOLD-PLATED or will withstand the highest heat that your unit will produce.
  • Page 34: Removing Valve Tray

    13) To replace the burner tray assembly reverse these instructions. 8) Remove the 10 Philips screws which secure the valve tray assembly. 14) Check for any gas leaks. 15) Check for proper flame appearance and glow on logs. Masport PG36-3 Gas Inbuilt...
  • Page 35: Fan Replacement

    6) Remove the electric cover by undoing the 2 screws, pull out the grommet and the harness. 10) Remove the screw which holds the ground wire. Ground Wire Grommet 11) Pull out the fan. 12) Reverse steps 10 thru 1 to install the new fan. Masport PG36-3 Gas Inbuilt...
  • Page 36: Parts List

    33) 902-323 Brick Panel - Back 34) 902-324 Brick Panel - Left 35) 902-325 Brick Panel - Right 511-031 Brick Clip (each) 918-341 Manual 516-969 Conversion Kit - NG to LPG *Not available as a replacement part. Masport PG36-3 Gas Inbuilt...
  • Page 37 93) 902-240 Middle Right Log 94) 902-242 Front Left Log 95) 902-239 Center Left Log 96) 902-238 Center Right Log 97) 902-241 Front Bottom Log 98) 902-237 Middle Left Log *Not available as a replacement part. Masport PG36-3 Gas Inbuilt...
  • Page 38 Bay Front Trim - Brass 510-949 Bay Door Trim - Steel *Not available as a replacement part. 112) * Bay Front Trim -Top/Bottom 510-936 Bay Door Trim - Gold 113) * Bay Door Trim-Gold-Bottom 114) * Bay Door Trim-Gold-Top Masport PG36-3 Gas Inbuilt...
  • Page 39 Finishing Trim Left 158) * Finishing Trim Top 159) * Finishing Trim Right 160) * Finishing Trim Bottom 161) 513-929 Flush Door Screen Pkg. 165) 510-529/P Flush Door Screen Assy (Aust. Only) *Not available as a replacement part. Masport PG36-3 Gas Inbuilt...
  • Page 40 201) 942-586 Cast Faceplate - Right 202) 942-576 Cast Faceplate - Top 203) 942-596 Cast Faceplate - Left 513-996 Cast Grills (Set) - Black Enamel 204) 942-636 Cast Grill - Top 205) 942-646 Cast Grill - Bottom Masport PG36-3 Gas Inbuilt...
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  • Page 43: Warranty

    Express Warranty as per the time condition outlined. How You Obtain Warranty Service: If an approved Masport Gas Service Agent is requested to attend on a Provide proof of the date of purchase. Should the need for a warranty...
  • Page 44 Printed in Canada © Copyright 2005, FPI Fireplace Products International Ltd. All rights reserved.

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