GMC 1989 Light Duty Truck Repair Manual page 204

Unit repair manual
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4B5-16 DAN A REAR AXLES
Bearing cups (20).
• Mark the cups as left and right, and place
them with the proper bearing caps.
D iffe re n tia l side b e a rin g s (20) using J 29721,
J 29721-70, and J 8107-3 (figure 47).
• Mark the bearings as left and right, and place
them with the proper bearing caps and cups.
9.
Differential shims (21).
• Mark the shims as left or right.
10
Ring gear bolts (23).
.
Place shop towels over the vise jaws. Put the
differential case in the vise (figure 48).
NOTICE: Do not pry the ring gear from the case,
th is
w i l l d a m a g e
t h e
differential case.
11. Ring gear (2) from the differential case using a
rawhide hammer.
• Ring gear (2) from the vise.
• Put the differential case on D-166 (Miller tool) and
put the holding fixture into the vise.
Figure 4 7 — R em oving th e D ifferen tial Side Bearings
r i n g
g e a r a n d
th e
12. Lock pin (29) from the differential using a hammer
and a punch (figure 49).
• Turn the differential over on D-166.
13. Pinion shaft (28) using a hammer and a brass drift
(figure 50).
14. Differential pinion gears (24) and thrust washers
(26).
• Rotate the side gears until the pinion gears
are in the opening of the differential (figure
51).
15. Differential side gears (25) and thrust washers (27).
• Mark the gears and washers as left and right.
• Replace the carrier cover (14) using two bolts (17) to
keep the pinion from falling to the floor.
Inspect
• Drive pinion bearing preload (figure 52).
• Pinion assembly for looseness by moving it
b a c k
and
fo rth .
excessive bearing wear).
Pinion nut (12) and washer (11) using J 8614-01 to
16.
hold the pinion (figure 53).
Figure 4 9 — R em oving th e Lock Pin
(L o o s e n e s s
in d ic a te s

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