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Problem:
Plugged Orifice
Solution:
Remove cooking grills, Flame Tamer and grease tray. Remove burners from bottom of firebox
by pulling cotter pin from beneath burner peg using a standard screwdriver or needle nose pliers.
Carefully lift each burner up and away from the gas orifice. Remove the orifice from the control
valve. Gently clear any obstruction with a fine wire. Reinstall orifice, reinstall burners over
orifices and seat burner peg into position hole at the bottom ledge of the firebox. Replace cotter
pins. Replace cooking components and grease collectors. If an obstruction is suspected in the
control valve, please contact your local Cal Flame dealer for assistance.
Problem:
Misalignment of Igniter on Burner
Solution:
Check for proper position of electrode tip. The tip of the electrode should be pointing forward
towards the front of the burner and should be free of grease to allow proper sparking. The
ignition wire should be connected firmly to the valve ignition device and electrode. Replace the
ignition wire if it is frayed or cracked. With gas supply closed and all control knobs set to the off
position, check each position igniter individually for presence of spark at electrode. In turn, push
each knob in fully and rotate about 1/4 turn to the left (counter-clockwise) until you hear a loud
click. The trigger hitting the strike block should produce a blue spark at the electrode tip. Return
control knob to the off position before checking the next igniter.
While the grill is still hot, you must wait for a minimum of five minutes before commencing re-
ignition (this allows accumulated gas fumes to clear). If all checks/ corrections have been made
and gas grill fails to operate properly, contact your local Cal Flame dealer.
Problem:
Yellow Flame
Solution:
Once the entire burner is operating, check the flame color to be sure that flame color is mostly
blue. Some yellow at the tips may be present due to impurities in the fuel.
If the flame is golden or yellow in color, the reason could be seasoning salts, oil film, or other
foreign matter on the burner.
Problem:
Flashback
Solution:
When fire occurs in and around the burner tubes, immediately turn off gas at its source and turn
the control knob(s) clockwise to the 'OFF' position. Wait until the grill has cooled off and then
clean the burner tubes and burners as described on page of this manual.
G3000 Waterfall
• Make sure 110V power is connected to the barbecue island input line.
• Make sure the pump cord is connected to a 110V outlet line.
• Check the water level before turning the pump on.
• Maintain the water level above the submersible pump at all times. Do not exceed the water level above the
barbecue island pond.
• Check the plug to ensure the GFCI breaker is not tripped.
Waterfall Pump Replacement
• Disconnect the main power source to the barbecue island.
• Disconnect the submersible pump from the barbecue outlet line.
2005 Spa Owner's Manual
7/21/2005
Appendix
Page 53
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