1. Manuals
  2. Brands
  3. Cal Flame Manuals
  4. Grill
  5. 2005 Spa
  6. Owner's manual

Cal Flame 2005 Spa Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
LTR20051000, Rev D
7/21/2005

Advertisement

Table of Contents
loading

Related Manuals for Cal Flame 2005 Spa

Summary of Contents for Cal Flame 2005 Spa

  • Page 1 LTR20051000, Rev D 7/21/2005...

  • Page 2: Contact Information

    Select™, Fitness Spa Series™, Spa Cal™, and XL Heat Exchanger are registered trademarks. Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice. LTR20051000, Rev D 7/15/2005 2005 Spa Owner's Manual Page ii 7/21/2005...

  • Page 3: Table Of Contents

    Griddle and Griddle Storage ................18 G3000 Island / Sports Bar Canopy ..............19 Operating Your Barbecue Cal Flame Familiarization ..................28 Operating the Grill ....................28 Cooking with the Rotisserie ................. 30 Cooking with the Convection 3000 Grill ............... 31 Turning on and off the Lights ................
  • Page 4 Table of Contents Operating the Cal Flame Entertainment Center Splash Stereo System ..................40 Entertainment Systems ..................40 Cal Flame Entertainment System Operation ............43 Operating the DVD System In TV Mode .............. 44 Cleaning and Maintenance Cleaning Instructions.................... 46 Care of Stainless Steel Carts &...

  • Page 5: Read This First

    POSSIBLY DEATH. General Safety Precautions Please read before installing and operating your new Cal Flame™ grill. • Your new gas grill should be professionally installed by a licensed contractor. Refer to the instructions in this manual to ensure proper and safe installation and operation.

  • Page 6: Precautions Regarding Children

    • It is extremely important to lock all caster wheels even on flat even surfaces. • Do not lean, sit or stand on the stainless steel cart, including the foldout work surfaces. • Do not exceed 50 pounds of weight on the foldout work surfaces. 2005 Spa Owner's Manual Page 2 7/21/2005...

  • Page 7: What To Do If You Smell Gas

    Read This First! • Do not block the vents located in the cabinet area of your Cal Flame™ Island or stainless steel cart as gas may build up in case of leak and cause serious damage. • Your grill must be plugged into a permanent, grounded 110V outlet with a dedicated 15A GFCI breaker. Do not use an extension cord to supply power to your Cal Flame™...

  • Page 8: Delivery And Set-Up

    Your barbecue is for outdoor use only! When planning your Cal Flame™ Island or cart location, be sure to consider the shortest gas line run possible. Also, take into consideration the necessity of having a 110V power source for use of your appliances (e.g.
  • Page 9 12 1/4 7 3/4 12" Cocktail Center 12 1/4 7 3/4 18" Cocktail Center 17 1/4 Drop In Ice Chest 30 3/4 22 1/2 9 1/4 Drop In Food Warmer 12 1/4 7 3/4 2005 Spa Owner's Manual Page 5 7/21/2005...
  • Page 10 2 & 3 Drawer Storage 10 1/2 19 3/4 17 1/4 One Big One Small Drawer 10 1/2 19 3/4 17 1/4 Griddle and Griddle Storage 13 1/2 2 1/2 Warming Drawer 28 3/4 2005 Spa Owner's Manual Page 6 7/21/2005...

  • Page 11: Liquid Propane Gas Requirements

    Either LP or NG will be marked on the operating tab, indicating the proper operating fuel. Attempting to convert Cal Flame™ grills from one fuel to another may result in serious injury and void the warranty coverage.
  • Page 12 5. Stop a leak by tightening the loose joint or by replacing the faulty part with a replacement part recommended by the manufacturer. Do not attempt to repair the cylinder valve if it is damaged. The cylinder must be replaced. 2005 Spa Owner's Manual Page 8 7/21/2005...

  • Page 13: Natural Gas Requirements

    Either LP or NG will be marked on the operating tab, indicating the proper operating fuel. Attempting to convert Cal Flame™ grills from one fuel to another may result in serious injury and void the warranty coverage.

  • Page 14: Assembly And Installation

    3. Through the access door underneath the grill, find the round stud and locking pin that locks the burner you want to replace (Figure 7 and Figure 8). Figure 6 Figure 7 Figure 8 2005 Spa Owner's Manual Page 10 7/21/2005...

  • Page 15: Barbecue Island Sections

    NOTE: If the ground is not level, use shims to level out the island sections. This needs to be done before you place the bolts. 3. Connect the speakers, lights, and main power cables before sliding the sections together. 2005 Spa Owner's Manual Page 11 7/21/2005...
  • Page 16 6. Prepare and fill the gap or seam line with speed set (Figure 14). 7. Using your fingertips, push and flatten out the speed set into the seam line (Figure 15). Figure 14 Figure 15 2005 Spa Owner's Manual Page 12 7/21/2005...
  • Page 17 4. Insert the bolts through the pre-drilled holes from the inside of the barbecue island (total of four bolts on each side). 5. Insert the upper bolts as shown. Tighten the bolts all the way using a 9/16" wrench. 6. Prepare mortar in a container. 2005 Spa Owner's Manual Page 13 7/21/2005...

  • Page 18: Granite Kit Instructions

    18. Let the epoxy material cure for five minutes. 19. Repeat the previous steps until all the seam line is filled with epoxy mixture. 20. Clean the surface of the seam line with acetone. 2005 Spa Owner's Manual Page 14 7/21/2005...

  • Page 19: Barbecue Cart End Shelves

    9. If using natural gas, connect the center modular with the gas line, and also side modular (if applicable). A manual shut-off valve is recommended for safety reasons. 10. Connect tap water and drainage line (if applicable) 2005 Spa Owner's Manual Page 15 7/21/2005...

  • Page 20: Side Burners

    (Use gas rated tape seal on all connections) NOTE: You will need to use a gas rated sealer on all gas connectors (Tape, pipe dope, ect.) Gas Line Figure 20. Side burner installation Page 16 2005 Spa Owner's Manual 7/21/2005...

  • Page 21: New Access Doors

    For side adjustment, turn the screws to increase or decrease door overlay. d. For depth adjustment, loosen screws, adjust the door to the desired position and retighten the screws. Figure 21. Side burner installation 2005 Spa Owner's Manual Page 17 7/21/2005...

  • Page 22: Griddle And Griddle Storage

    Make sure the enclosure is aligned horizontally. Tighten the mounting screws on both side of the enclosure to lock the enclosure in place. Slide the griddle into the enclosure to test the installation. Figure 22. Griddle installation and storage 2005 Spa Owner's Manual Page 18 7/21/2005...

  • Page 23: G3000 Island / Sports Bar Canopy

    While the G3000 Island / Sports Bar Canopy is intended for outdoor use, some precautions must be taken when using and caring for your new Cal Flame™ equipment. When the equipment is not being used, or especially in times of inclement weather, it is the owners responsibility to remove and store the electronic equipment that is listed in this manual.
  • Page 24 4. After making all the wire connections, slide each canopy support post into the support sleeves (located on the canopy). Gently tuck the cables into the support post, making sure not to pinch the cables (Figure 25). 2005 Spa Owner's Manual Page 20...
  • Page 25 3. Use care placing the canopy support posts into the canopy mounting holes. DO NOT pinch the wires! 4. Place the screens on top of the canopy in the specified locations (Figure 26B). 2005 Spa Owner's Manual Page 21 7/21/2005...
  • Page 26 When complete, carefully tuck the wires into the hole and gently lower the awning (Figure 27C). 4. Place set-screws through the awning bracket and awning into the canopy frame. Do not over-tighten (Figure 27D). Figure 27. Awning installation 2005 Spa Owner's Manual Page 22 7/21/2005...
  • Page 27 6. Drill a 1" hole next to the left side to insert the black flex to the other side of the frame. 7. Insert the connection cables one by one and then extend the black flex through the hole (Figure 31). Figure 30 Figure 31 2005 Spa Owner's Manual Page 23 7/21/2005...
  • Page 28 9. Attach and secure the connector to the black flex (Figure 33). Figure 32 Figure 33 10. Insert all connection cables through the hole drilled on the post (Figure 34). 11. Insert all connection cables through lock nut (Figure 35). Figure 34 Figure 35 2005 Spa Owner's Manual Page 24 7/21/2005...
  • Page 29 15. Attach and secure the metal cover on top of the metal post (Figure 39). We recommend you apply silicone sealant around the edge of the cover to prevent possible water damage. Figure 38 Figure 39 2005 Spa Owner's Manual Page 25 7/21/2005...

  • Page 30: Electrical Diagram

    Assembly and Installation 16. Connect all TV cables to the DVD unit (Figure 40). Figure 40 Electrical Diagram See diagram next page. 2005 Spa Owner's Manual Page 26 7/21/2005...
  • Page 31 Operating Your Barbecue 2005 Spa Owner's Manual Page 27 7/21/2005...

  • Page 32: Operating Your Barbecue

    Operating Your Barbecue Cal Flame Familiarization The following controls (Figure 41) are for the Cal Flame™ drop-in grills, stainless steel carts, Chef Series, Master Chef Series and Gourmet Series Islands. Please familiarize yourself with these controls prior to operation of your Cal Flame™ barbecue.
  • Page 33 3. Insert the lighted match, placing the flame near the burner ports. 4. Press the control knob and turn it to the HIGH setting, releasing gas into the burner. The burner should light immediately. 2005 Spa Owner's Manual Page 29 7/21/2005...

  • Page 34: Cooking With The Rotisserie

    The rotisserie burner is an infrared type, which provides intense searing radiant heat. Preferred by professional chefs over other methods, this intense heat is ideal for searing in the natural juices and nutrients found in quality cuts of meat. 2005 Spa Owner's Manual Page 30 7/21/2005...

  • Page 35: Cooking With The Convection 3000 Grill

    This leads to uneven cooking within the cooking compartment and makes use of the outdoor grill somewhat haphazard. Accordingly, there is need for a barbecue grill which overcomes this problem in the prior art. 2005 Spa Owner's Manual Page 31 7/21/2005...
  • Page 36 Motor mounted on back of grill Heat Chamber Intake/ Recirculation Fan Cover Plate Hot air gets sucked in by Intake/ Recirculation Fan fan, then gets redistributed through the outer vents TOP VIEW OF GRILL Figure 43 2005 Spa Owner's Manual Page 32 7/21/2005...
  • Page 37 Center is very pink, slightly brown toward the exterior Medium 140ºF to 145ºF Center is light pink, outer portion is brown Medium Well 150ºF to 155ºF Not pink Well Done 160ºF to 165ºF Steak is uniformly brown throughout 2005 Spa Owner's Manual Page 33 7/21/2005...

  • Page 38: Turning On And Off The Lights

    (2) Low (3) Low (4) Low Turning on and off the Lights The On/Off switch controlling your halogen light is located at the control panel on the front lower left side (see Figure 45). 2005 Spa Owner's Manual Page 34 7/21/2005...

  • Page 39: Charcoal Grill

    Figure 45. Location of halogen light switch Your Cal Flame Grill is equipped with either one halogen light (CR-3000) or two halogen lights (CR-4000 & CR-5000). This feature is added for safety and convenience when cooking in poorly illuminated areas and provides an inviting display of deliciously grilled food.

  • Page 40: Griddle

    Griddle Figure 46. Using the griddle on the grill This drawer style griddle fits perfectly with all Cal Flame™ series grills for your cooking convenience. It slides into the enclosure for easy storage. When sliding the griddle out of the enclosure, always do it slowly as the heavy weight may cause you to suddenly drop the griddle.

  • Page 41: 30" Warming Drawer

    • Preheat any empty serving dishes to be used while preheating the drawer. • Add cooked, hot food in its cooking container or heat a safe container. • You may use aluminum foil to cover food containers. 2005 Spa Owner's Manual Page 37 7/21/2005...

  • Page 42: Canopy Waterfall And Barbecue Island Waterfall

    • Make sure that there is no debris in the filler pan for the waterfall. • Maintain a consistent water level, as dry pumping will burn out the pump motor. • Turn on the waterfall by flipping up the switch to the ON position (Figure 47). 2005 Spa Owner's Manual Page 38 7/21/2005...

  • Page 43: Led Lights

    Colors cycle back and forth gracefully between blue and green. Total cycles lasts one minute. 13 fixed colors Static display of a single color. Available colors, include white, pink, lavender, light blue, dark blue, light green, and dark green. 2005 Spa Owner's Manual Page 39 7/21/2005...

  • Page 44: Operating The Cal Flame Entertainment Center

    • Always close the CD protection door. Remember, water damage is not covered by the warranty. Entertainment Systems Cal Flame units equipped with the TV / DVD systems use this Splash stereo to broadcast the TV or DVD audio signals. 2005 Spa Owner's Manual...
  • Page 45 Operating the Cal Flame Entertainment Center Remote Control Operation TV Power TV/CATV Eject/ DVD Power Press this button to turn on the set. TV/DVD Press the button again to turn the set off. Channel Pad Auto Program Skip/Search Direct Access (0-9, 1--) Number Buttons...
  • Page 46 Operating the Cal Flame Entertainment Center AUTO PROGRAM Button Select the regular channel broadcast TV or CABLE TV for AUTO PROGRAM. All the channel numbers for TV or CABLE TV will be scanned. The broadcasting signals will be detected and automatically stored.

  • Page 47: Cal Flame Entertainment System Operation

    Operating the Cal Flame Entertainment Center 4. Press either CHANNEL up or down to select the function. Make sure the highlight bar is SET PICTURE and then press ENTER. 5. Select the item to adjust. For example, to adjust brightness, press CHANNEL up or down buttons to select BRIGHTNESS and press ENTER.

  • Page 48: Operating The Dvd System In Tv Mode

    These instructions describe basic functions. Please see the DVD manufacturers operating instructions for other features and functions. These instructions are delivered with the Cal Flame owners manual in a clear plastic bag inside the stainless steel cabinet Operation 1.
  • Page 49 Operating the Cal Flame Entertainment Center 3. Press the A/V button on the DVD Remote Control to switch the Video from OUT to IN. 4. Press the Channel Up or Down buttons on the TV remote control to select TV Channel.

  • Page 50: Cleaning And Maintenance

    IMPORTANT: DISCONNECT ELECTRICAL SUPPLY BEFORE CLEANING ANY PART OF THE GRILL. Cleaning Instructions Island Cabinets Be sure to unplug the electrical supply before cleaning any part of your Cal Flame BARBECUE. Spray cabinet area with a soap and water solution. Rinse with a gentle stream of fresh water. Burners IMPORTANT: All of the gas control knobs must be turned to the off position and the fuel should be off and fuel line disconnected prior to starting this procedure.

  • Page 51: Drip Pan

    All parts of the food warmer can be cleaned with hot soapy water, rinsed, dried and buffed with a heavy pile cloth.. Be sure to rinse thoroughly and to wipe dry to avoid watermarks. 2005 Spa Owner's Manual Page 47 7/21/2005...

  • Page 52: Led Light Replacement

    • Clean stone surfaces with a few drops of neutral cleaner, stone soap (available from Monticello Granite) or a mild liquid dishwashing detergent and warm water. • Use a clean rag for best results. • Too much cleaner or soap may leave a film and cause streaks. 2005 Spa Owner's Manual Page 48 7/21/2005...
  • Page 53 5 minutes; rinse thoroughly and wipe dry. General-purpose household cleaners may also be used if label says can be used on ceramic tile; follow directions exactly. NEVER use scouring powders or other abrasives as they will scratch the finish. 2005 Spa Owner's Manual Page 49 7/21/2005...

  • Page 54: Synthetic Panel

    • Do clean synthetic panels with water and mild detergent. Don'ts • Don’t use any cleaning chemical to clean or wash synthetic panels. • Don't use vinegar, lemon juice or other cleaners containing acids. 2005 Spa Owner's Manual Page 50 7/21/2005...

  • Page 55: Care Of Stainless Steel Carts & Grills

    Do NOT use wire wool pads, scrappers, harsh abrasive, scoring materials, bleaches, or harsh cleaners on your Cal Flame Stainless Steel cart and/or grill, or allow salt and vinegar mixtures to remain in contact for a long period of time. This will cause scratching, scoring, rusting and pitting of your product.

  • Page 56: Appendix

    Remove fuel line from grill. Do not smoke or perform any maintenance in the vicinity of an open flame. Open gas valve for one second to blow out any debris. Close off gas valve and reconnect fuel line securely. 2005 Spa Owner's Manual Page 52 7/21/2005...
  • Page 57 While the grill is still hot, you must wait for a minimum of five minutes before commencing re- ignition (this allows accumulated gas fumes to clear). If all checks/ corrections have been made and gas grill fails to operate properly, contact your local Cal Flame dealer. Problem:...
  • Page 58 • Insert the power cord of the new submersible pump through the flex pipe. • Connect the power cord of the submersible pump to the barbecue outlet line. • Connect the main power source to the barbecue island. 2005 Spa Owner's Manual Page 54 7/21/2005...

  • Page 59: Parts List

    BARBECUE852-1P 11", SINGLE SIDE BURNER, NG, PARTS ONLY Deluxe Single Side Burner BARBECUE898P SIDE BURNER, 1 EA LP, DROP-IN DELUXE, CAL FLAME, [PARTS ONLY] BARBECUE898-1P SIDE BURNER, 1 EA NG, DROP-IN DELUXE, CAL FLAME, [PARTS ONLY] Deluxe Double Side Burner...
  • Page 60 Appendix COVERS FOR CAL FLAME CARTS BARBECUE835CR4 BARBECUE CART COVER, 4 BURNER, BLACK BARBECUE835CR5 BARBECUE CART COVER, 3 & 5 BURNER, BLACK SYNTHETIC SIDE PANELS BARBECUE04101901 31 _” X 33” - BARBECUE synthetic panel BARBECUE04101902 46” x 33” - BARBECUE synthetic panel BARBECUE04101903 70 _’...

  • Page 61: Warranty Information

    Appendix Warranty Information See your Cal Flame Barbecue dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your barbecue. Warranty Limitations The Limited Warranty is void if the barbecue has been subject to negligence, alteration, misuse, abuse, repairs by non- C.A.I.
  • Page 63 LTR20051000, Rev D 7/21/2005...
  • Page 64 Please make a record of the following. It will be valuable if service is required. Barbecue Model: Barbecue Serial Number: Date Purchased: Date Installed: Dealer’s Phone Number: Dealer’s Address: C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890 www.calspas.com...

This manual is also suitable for:

Barbecue872Barbecue873Barbecue874Barbecue874cBarbecue875Barbecue875c ... Show all

Table of Contents