Centurion R3 Installation Manual
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Centurion R3 Installation Manual

Swing gate automation
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R3 R5
SWING GATE AUTOMATION
Product Code: CP73R5
Installation Manual
Range of swing gate operators

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  • Page 1 R3 R5 SWING GATE AUTOMATION Product Code: CP73R5 Installation Manual Range of swing gate operators...
  • Page 2 © CENTURION SYSTEMS (PTY) LTD 2002. Centurion Systems (Pty) Ltd. reserves the right to make changes to the products described in this manual without notice and without obligation of Centurion Systems (Pty) Ltd. to notify any persons of any such revisions or changes. Additionally, Centurion Systems (Pty) Ltd.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Declaration of Conformity ............4 Important Safety Instructions .

  • Page 4: Declaration Of Conformity

    Centurion Systems (Pty) Ltd 148 Epsom Road North Riding Gauteng South Africa Declares that the product: Product Name: R3 Swing Gate Operator Product Options: All variants Conforms with the following specifications: Safety: IEC 60355-1:1991 & Am1:1994 & Am2:1999 Emissions: CISPR 22 CLASS B: RADIATED EMISSIONS - 30MHZ TO 1000MHZ...

  • Page 5: Important Safety Instructions

    10. The mains power supply of the automated system must be 22. Centurion Systems does not accept any liability caused by fitted with an all-pole switch with contact opening distance improper use of the product, or for use other than that for of 3mm or greater.

  • Page 6: Fast Track

    Fast Track Fast Track These abbreviated instructions are for the experienced installer who needs a checklist to get a standard installation up and running in the minimum of time. Detailed installation features and functions are referred to later in this manual. Mechanical Setup Action Read and understand all safety instructions...

  • Page 7: General Description

    General Description General Description The R3 & R5 rotary swing gate systems are designed to open and close swing gates. The CP75 controller is capable of handling both single and double swing gates and offers many features to suit almost any application.

  • Page 8: Electrical Setup

    Fast Track Fast Track Electrical Setup Action Read and understand all safety instructions Page 5 Step 1 Connect all wiring: Page 27 Step 2 Set the gate origin: Page 27 Step 3 Release the manual override and close the gate(s) Use origin tool and line up marks Open gate ½...
  • Page 9 SPECIFICATION Input Voltage* 220V AC ±10% 50Hz 220V AC ±10% 50Hz AC Current draw (with C84E Battery Charger) 120mA 120mA DC Motor Voltage DC Current draw (Max) Maximum solenoid lock current draw Output shaft rotational speed 3.5 rpm 2.6 rpm Maximum output torque 95Nm 250Nm...

  • Page 10: Product Identification

    2,0m 2,5m 3,0m 3,5m R3 - Max. Allowable Leaf Mass: 400kg 400kg 320kg 225kg 160kg R3: For a 1,8m high gate, 25% coverage#: 75km/h 54km/h 44km/h 38km/h 34km/h R3: For a 1,8m high gate, 100% coverage#: 37km/h 27km/h 22km/h 19km/h...
  • Page 11 Baseplate Gearbox Battery (7 A/H) Charger ( CP84ER5V01 Geared DC Motor Enclosure Uprights Master Controller (CP75) Warning Decal Slave Interface Card (CP75B) Wall Mount Bracket (Version 2) Controller Enclosure Pedestal (Version 2) † Pedestal and wall mount installations require different connecting arms. Be sure to use the correct connecting arm for the particular installation type.

  • Page 12: Required Tools & Equipment

    Required Tools & Equipment Required Tools & Equipment Electric Drilling Machine Spanners Crimping Tool 22mm Hammer and Pin Lugs 17mm 13mm Screw Drivers 3.5mm Flat G-Clamp Pliers / Side Masonry Bits - 6mm Side Cutters 20mm For Wall Mount Bracket Steel Bits 8,5mm/5,0mm/4,0mm 10mm Allen Key 9mm Allen Key...

  • Page 13: Site Considerations

    Site Considerations Site Considerations Install the gate operator only if: 1. It will not pose a hazard to the public. 2. There is sufficient clearance to a roadway and/or public thoroughfares. 3. The installation will meet all municipal and/or local authority requirements once completed. 4.

  • Page 14: Cabling Requirements

    Cabling Requirements Cabling Requirements LEGEND 220V AC mains cable via mains isolator Radio receiver cable (3 core 0,5mm switch (3 core LNE 0,5mm )*†, multistranded). Pedestrian key switch (if required) (2 core 0,5mm multistranded). Low voltage 16V AC battery charger supply (2 core 1,5mm )†.

  • Page 15: Operator Installation

    Products required per gate leaf automation: 1 x R3 or R5 operator. 1 x R3 or R5 operator. 1 x R3 or R5 long linkage hardware kit 1 x R3 or R5 long linkage hardware kit (which includes drive arm, connecting arm, (which includes drive arm, connecting arm, fasteners and bracket).

  • Page 16: Where To Position The Operator

    Ensure that the gate does not exceed the relevant specifications on page 9. Recommended values are shown in bold type. All dimensions shown are indicated in millimetres. All recommended values will result in gates with similar opening times. © Centurion Systems (Pty) Ltd. Figure 7 Pedestal Positioning for Standard Installations Page 16...
  • Page 17 Recommended values are shown in bold type. All dimensions shown are indicated in millimetres. All recommended values will result in gates with similar opening times. © Centurion Systems (Pty) Ltd. Figure 8 Pedestal Positioning for Installations with Limited Space Page 17...
  • Page 18 Recommended values are shown in bold type. All dimensions shown are indicated in millimetres. All recommended values will result in gates with similar opening times. © Centurion Systems (Pty) Ltd. Figure 9 Pedestal Positioning for Outward Opening Gates Page 18...
  • Page 19 #The minimum value will ensure a clearance of 30mm if the gate is BE SURE TO USE A ‘SHORT’ CONNECTING ARM FOR THIS INSTALLATION TYPE. © Centurion Systems (Pty) Ltd. Figure 10 Determining Wall Bracket Position for Perpendicular Wall Mount Page 19...
  • Page 20 #The minimum value will ensure a clearance of 30mm if the gate is BE SURE TO USE A ‘SHORT’ CONNECTING ARM FOR THIS INSTALLATION TYPE. © Centurion Systems (Pty) Ltd. Figure 11 Determining Wall Bracket Position for Parallel Wall Mount Page 20...
  • Page 21 GATE BRACKET LOCATION & PEDESTAL GATE BRACKET LOCATION & PEDESTAL HEIGHT FOR PEDESTAL MOUNT INSTALLATION HEIGHT FOR PEDESTAL MOUNT INSTALLATION C (See Fig. 7 to 9) C (See Fig. 6 to 8) Gate Bracket Cabling Pedestal Concrete 300mm² GATE & WALL BRACKET LOCATION FOR VERTICAL WALL MOUNT INSTALLATION Wall Bracket Gate Bracket C (See Fig.

  • Page 22: Mount Gate Bracket

    If it is not possible to find a suitable position within the given A and B dimensions, then contact your local Centurion Systems sales office. 3. Determine the vertical height of the pedestal or wall bracket to be 37mm above the gate bracket as in Fig.

  • Page 23: Fasten Gearbox In Position

    Securely concrete the pedestal into position making sure that it is vertical, and at the correct height relative to the gate bracket, as shown in Fig. 12. Allow concrete sufficient time to cure. In the case of a wall mount installation, securely fix the wall mount bracket in the determined position to the wall or pillar using four M12 Rawl bolts.

  • Page 24: Fit The Drive Arm

    Gate leaf in Closed Position D = L - S Example: If L = 934 and S = 333 then D = 934 - 333 therefore D (drive arm length) = 300.5mm (Do NOT cut the drive arm to this length allow an extra 50mm i.e.
  • Page 25 Inner tube Outer tube Twist anti-clockwise to loosen. Retract inner tube completely Apply each of the warning decals to both the inward and outward faces of the gate frame. Twist clockwise until ski-pole lock starts to tighten Figure 17 Prepare Connecting Arm For Installation Figure 18 Apply warning decals to gate until the ski-pole lock starts to tighten.
  • Page 26 Wedge M12 Washer M12 Washer M12 Bolt M12 Bolt Figure 20 Assemble Clamp to Drive Arm (R3 only) Figure 21 Assemble Clamp to Drive Arm (R5 only) Gate closed and aligned GATE LEAF IN CLOSED POSITION NB. Hinge points Drive Arm...

  • Page 27: Electrical Set-Up

    Electrical Set-up Electrical Set-up 1. Always check that the circuit breaker in the electrical panel is in the WARNING OFF position, and that all high voltage circuits (more than 42.4V) are completely isolated from the mains supply before doing any work. 2.

  • Page 28: Get Into Programming Mode

    Setup Tool Manual Release Mechanism Figure 26 Fit Setup Tool into Release Mechanism Figure 25 Setup tool in stored position Setup Tool 8. Repeat the procedure for the other motor in a double swing system. Manual Release 9. Return the origin tool to its storage position on Mechanism the upright pillar and close the override dust cover.

  • Page 29: Select Either Master Or Slave Motor Setup

    Select either Master or TEST Slave motor setup Pushbutton (The gate limits of the Master and Slave motors are set independently of each other.) 15. Press and hold the TEST button (Fig 29) down for 1 flash of L1, and then release. L2 will go off, and L1 will now be flashing once per second.

  • Page 30: Setting Additional Features (Optional)

    by pressing, holding and releasing the test button, as in step 19 and 20. 21. Then press and release the TEST button once more to confirm the OPEN limit. When setting Master motor limits: When setting Slave motor limits: 22. The gate will close completely, pause and The gate will close slightly.
  • Page 31 See Set-up Troubleshooting Guide step 14 or 29) Selecting the Feature to Change (This is the first of two steps in setting a Feature. This only SELECTS the feature to change). 30. To select the Feature to change, Press and hold the TEST button while monitoring L1. 31.

  • Page 32: Controller Features

    L2 will come back on, indicating that the STATUS has been updated. 34. To set the COUNT value of the Auto-close timer, Pedestrian Auto-close time, Courtesy light timer, Auto-close override timer, Pre-flashing time, Collision counter, or the Leaf delay time Features: Press and hold the TEST button while monitoring the STATUS light.
  • Page 33 impulse while the gate is still moving will stop the gate. A third impulse will cause the gate to reverse its direction of travel, i.e. the action is START - STOP - REVERSE. CONDIMINIUM MODE (FEATURE 4- 2) - Any trigger will cause a gate, which is closed or closing to open or re-open.

  • Page 34: Positive Close Mode

    • When the PED input is triggered the pillar light flashes for an adjustable (1 to 255 seconds) pre- flash time (FEATURE 11 - COUNT) before the pedestrian gate opens. (Default pre-f;ash time is 2 seconds). • The contact can be used to operate a lamp, which will warn that the gate is about to open. Selection of pre-flashing is done in FEATURE 10.

  • Page 35: Set-Up Troubleshooting Guide

    Set-up Troubleshooting Guide Set-up Troubleshooting Guide SET-UP PROBLEM POSSIBLE CAUSES & SOLUTIONS TO PROBLEM STEP 14 or SET light is not on: Check that the SET link is correctly fitted. Fit and remove the link a few times to ensure good contact. L2 is not on: All sources of power on the card must be removed.
  • Page 36 Set-up Troubleshooting Guide Continued... The battery is not connected. Correct the problem, remove and Motor briefly starts and (continued) refit the SET link and start from step 17. then stops, and STATUS Faulty DOSS sensor or cable. flashes 5 times. Motor starts then stops The DOSS sensor system is faulty.

  • Page 37: Fault Finding Guide

    Set-up Troubleshooting Guide Continued... Positive close mode has been activated. Deactivate positive The motors keep on (continued) close mode by setting feature 9 to 1. driving past the closed position: The slave gate runs The slave motor cables are too thin, ensure that the cables are at least 2.5mm²...
  • Page 38 Fault Finding Guide Continued... PROBLEM POSSIBLE CAUSES & SOLUTIONS TO PROBLEM Gate does not move, but the Check that you are out of programming mode, SET light relays “click” when the unit is must be OFF. activated: Check the battery condition with procedure A: Low battery voltage condition, later in this section.
  • Page 39 Fault Finding Guide Continued... PROBLEM POSSIBLE CAUSES & SOLUTIONS TO PROBLEM Check for intermittent IRB (IR Beam) triggers. (Check beam operation, alignment and supply voltage). Intermittent/spurious signal on FRX or TRG if in CONDO,. PIRAC or REVERSING modes. (Standard mode would first stop then reverse) If the problem is still not solved, the CP75 main controller might be faulty.
  • Page 40 Fault Finding Guide Continued... PROBLEM POSSIBLE CAUSES & SOLUTIONS TO PROBLEM Long pulse on TRG would activate the auto-close override feature. Faulty IR Beam input. Intermittent power loss, check for low voltages with procedure A: Low battery voltage condition. If the problem is still not solved, the CP75 main controller might be faulty.
  • Page 41 Fault Finding Guide Continued... PROBLEM POSSIBLE CAUSES & SOLUTIONS TO PROBLEM Low Battery (If the battery voltage is less than 10.5V, the motor would not Voltage Condition operate at all. For any other voltage, the battery could still be the (STATUS light flashes 3 times) cause of the problem.
  • Page 42 Fault Finding Guide Continued... PROBLEM POSSIBLE CAUSES & SOLUTIONS TO PROBLEM False Collision Detection To determine which is the faulty gate in a double swing system, (STATUS light could flash activate the gates. Both gates will stop and reverse on closing, 4 times to indicate that but only the faulty gate will stop when opening.

  • Page 43: Procedure To Programme Controller Back To Factory Default Settings

    Procedure to Programme Controller Back Procedure to Programme Controller Back to Factory Default Settings to Factory Default Settings 1. Remove all power (Power supply and battery ). 2. Fit the "SET" link. 3. Connect "PED" and "FRX" to "COM". 4. Reconnect all power. (L1 AND L2 will illuminate). 5.

  • Page 44: Determine Gate Swing Angle

    Determine Gate Swing Angle Determine Gate Swing Angle Use this procedure to accurately determine the gate opening angle: Step 1 Close the gate and measure a distance of 1m from the gate hinge. Make a mark on the ground. Step 2 Open the gate and measure a distance along the gate a distance of 1m from the gate...

  • Page 45: Description Of Terminal Function

    If more than 3 LED's are required it is necessary to fit a LED driver card (consult Centurion Systems for details). A momentary normally-open contact from a pedestrian key switch, pushbutton, keypad, radio receiver etc which will cause the MASTER gate only, to open to the limited pedestrian open position.

  • Page 46: Led Indicator Lights

    LED Indicator Lights LED Indicator Lights The controller is fitted with diagnostic lights (LEDs) that assist with the set-up and maintenance of the gate. Table 1 provides a description and purpose of the indicator lights. Refer to page 46 for location. During Normal Operation NAME COLOUR...

  • Page 47: Cp75 Controller Functions

    CP75 Controller Functions CP75 Controller Functions FEATURE STATUS or COUNT STATUS FEATURE COUNT DESCRIPTION DESCRIPTION VALUE NUMBER VALUE Gate Limit Settings See detailed instructions on page 29 Auto-close OFF (Default) 15 seconds (Default) Auto-close Time 1 Flash = 1 second STANDARD (Default) CONDOMINIUM Mode of Operation...

  • Page 48: Cp75 Controller Connections

    CP75 Controller Connections CP75 Controller Connections FOR DETAILED CONNECTIONS, REFER TO CP 75 CONTROLLER TRIGGER WIRING ON PAGE 47 LIVE NEUTRAL AUXILIARY SUPPLY 220V AC MAINS IN 3-WAY 3-WAY CONNECTOR CONNECTOR TO ORIGIN TO COUNTER SENSOR ON SENSOR ON MASTER MASTER MOTOR MOTOR...

  • Page 49: Cp75 Trigger Connections

    CP75 Trigger Connections CP75 Trigger Connections For a detailed description of t e r m i n a l f u n c t i o n s , r e f e r t o DESCRIPTION OF TERMINAL FUNCTIONS on page 45. COM COM SOL 12V TRG IRB FRX LED PED LCK SET SOLENOID LOCK...

  • Page 50: Cp84Er5V01 Charger Connection

    CP84ER5V01 Charger Connection CP84ER5V01 Charger Connection CP84ER5V01 Charger Transformer 14.2V DC charger plug to CP75 controller Lightning Earth Point 220V AC, 1Ø, Mains Supply for CP84ER5V01 using removable connectors Mains fuse (250mA, size 5 x 20mm) Auxiliary Mains Connecton, 220V AC PSUx Power Connection PSUx Power Connection CP75...

  • Page 51: Installation Handover

    10.Centurion Systems (Pty) Ltd does not accept any liability caused by improper use of the product, or for use other than that for which the automated system was intended.
  • Page 52 Installation Details Installation Date: Installer's Name: Installer's Address: Installation Checked By: Installer's Telephone Number: Page 52...
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  • Page 54 Page 54...
  • Page 55 Page 55...
  • Page 56 Centurion Systems (Pty) Ltd Head Office: Tel: +27 (0)11 699 2400, Fax: +27 (0)11 704 3412 or (0)11 462 6669 (Omit (0) when dialing from outside South Africa) Unit 13 Northlands Production Park Epsom Avenue Northriding Randburg Johannesburg 2196 P.O. Box 506 Cramerview 2060...

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