Shift Rod Guide Housing Components; Water Pump And Related Items - Suzuki DF 90 Service Manual

Replacing propeller shaft oil seal
1. Remove retaining ring 1 and washer 2.
2. Extract oil seals 3 using oil seal remover.
09913-50121 : Oil seal remover
Do not re-use oil seal once removed.
Always use a new oil seal.
3. Apply Water Resistant Grease to inner circumference of
housing.
4. Using an oil seal installer, drive two oil seals (one at a time)
into housing.
The lipped portion of seal should face towards propeller.
Apply Water Resistant Grease to seal lips.
99000-25161 : Water Resistant Grease
5. Install washer and retaining ring.

SHIFT ROD GUIDE HOUSING COMPONENTS

• Inspect shift rod guide housing for cracks or other damage.
Replace if necessary.
• Inspect shifter yoke for excessive wear or other damage.
Replace if necessary.
• Inspect oil seal and O-ring for wear, cuts, nicks or tears.
• Inspect shift rod / splines for excessive wear, twist or other
damage. Replace if necessary.
• Inspect detent ball for wear, rough or other damage. Replace
if necessary.

WATER PUMP AND RELATED ITEMS

• Inspect impeller vanes for cuts, cracks, tears or excessive
wear. Replace if necessary.
• Inspect pump case and under panel for cracks, distortion or
corrosion. Replace if necessary.
LOWER UNIT 9-11
Direction of
propeller