Related Manuals for Suzuki DF150AP
Summary of Contents for Suzuki DF150AP
- Page 1 DF150AP DF175AP DF200AP OWNER’S MANUAL ENGLISH...
- Page 2 • Do not hold onto the motor cover or any This symbol appears in various locations on other parts of your outboard motor while your Suzuki product to refer you to important getting on or off your boat. information in the owner’s manual.
- Page 3 FOREWORD • Never remove the flywheel cover (except for when emergency starting). Thank you for choosing a Suzuki outboard motor. Please read this manual carefully and NOTE: review it from time to time. It contains important Mounting radio transceiver or navigational...
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Page 4: Table Of Contents
EC – DIRECTIVE ......... 90 MOTOR MOUNTING......10 FLOWCHART OF OIL CHANGE REMINDER SYSTEM......91 BATTERY INSTALLATION ....11 USE OF ELECTRICAL ACCESSORIES ........13 SUZUKI KEYLESS START SYSTEM (IF EQUIPPED WITH KEYLESS ........14 START SYSTEM) PROPELLER SELECTION AND INSTALLATION........18 ADJUSTMENT........20 METER (OPTION) MULTI-FUNCTION GAUGE ..... -
Page 5: Identification Number Location
IDENTIFICATION Suzuki recommends that you install a water- separating fuel filter assembly between your NUMBER LOCATION boat’s fuel tank(s) and outboard motor(s). Fuel filtration systems of this type will help prevent The model and identification numbers of your water that may be present in your boat’s fuel outboard motor are stamped on a plate tank(s) from contaminating your motor’s elec-... - Page 6 Always select Unleaded gasoline will extend spark plug life. good quality engine oil. Suzuki recommends the use of SAE 10W-40 or V WARNING 10W-30 SUZUKI MARINE 4-CYCLE ENGINE OIL. If SUZUKI MARINE 4-CYCLE ENGINE Gasoline is extremely flammable and toxic. It...
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Page 7: Location Of Safety Labels
LOCATION OF SAFETY LABELS Read and follow all of the labels on your out- Keep the labels on your outboard motor or fuel board motor or fuel tank. Make sure you under- tank. Do not remove them for any reason. stand all of the labels. -
Page 8: Location Of Parts
LOCATION OF PARTS Power trim and tilt Motor cover (P.T.T.) switch Pilot water hole Flush plug Engine oil drain plug Clamp bracket Anode Manual Anode Anti-cavitation release screw plate Anode Air vent hole plug Trim tab Gear oil level plug Gear oil drain plug Water intake hole Flush plug (No.2) - Page 9 MULTI-FUNCTION GAUGE KEYLESS FOB (Option) (IF EQUIPPED WITH KEYLESS START SYSTEM) Power trim and tilt (P.T.T.) switch Shift lock button Remote control handle Throttle only switch Throttle only switch Select switch Select switch THROTTLE SELECT ONLY Emergency stop switch Type A Type B REMOTE CONTROL BOX (Option) Priming bulb...
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Page 10: Motor Mounting
Please contact your authorized Suzuki Marine boat’s “Certification Plate”. Contact your Dealer for details. authorized Suzuki marine dealer if you are unable to locate the hull “Certificate Plate”. NOTE: The selection of lower unit rotation closely Suzuki strongly recommends that you have relates to the selection of the propeller type. -
Page 11: Battery Installation
When replacement is necessary, they should be replaced as a set. Consult your Suzuki dealer for proper battery installation information. • If your boat application requires additional battery loads, it is recommended that an aux- iliary battery or batteries be installed. - Page 12 Suzuki recommends that you install the termi- • Be sure to attach battery leads correctly. nal cap on the positive battery terminal to pre- •...
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Page 13: Use Of Electrical Accessories
If the sub battery cable is not correctly con- tion of the motor. For detail information, please nected to the battery, engine cannot be started. contact an authorized Suzuki Marine Dealer. NOTE: Use of too much power for electrical accesso- ries under certain operating conditions can cause the battery to discharge. -
Page 14: Suzuki Keyless Start System (If Equipped With Keyless Start System)
Keyless fob Keyless control unit V WARNING NOTE: Please consult with a Suzuki Marine Dealer for the installation of the Keyless Start System. The keyless fob emits radio waves that may interfere with aircraft operations. Also refer to the “Keyless Start System Instruc- tion Manual”... - Page 15 • If the keyless fob is lost, immediately contact may cause ignition, electric shock, or injury. your authorized Suzuki Marine Dealer. Do NOT attempt to disassemble (except for • The keyless fob uses a weak radio wave that...
- Page 16 V CAUTION Switching the communication mode of the keyless fob Press and hold the lock button 1 on the key- There is a danger of explosion if the battery is less fob for more than one second to switch replaced with an incorrect type. between ON mode and OFF mode.
- Page 17 To replace the keyless fob battery: 3. Insert a flat blade screwdriver into the slot at 1. Insert a flat blade screwdriver in the slot of mark on the cover to remove the bat- the keyless fob and remove the cover. tery.
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Page 18: Propeller Selection And Installation
Install a right hand rotation propeller with regular rotation lower unit, or left hand rota- tion propeller with counter rotation lower unit. Please contact your authorized Suzuki Marine Dealer for more detail. Counter rotation lower unit 3. The propeller type suitable for the lower unit... - Page 19 “L” after the propeller size indi- damage to the motor. cation on the propeller. Ask your authorized Suzuki marine dealer to assist you in selecting a suitable propeller for your boat. You can determine if your propeller is appropri-...
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Page 20: Adjustment
• Trim angle too large (Boat tends to “porpoise”) 1. Coat the propeller shaft splines 1 liberally with Suzuki water resistant grease to help prevent corrosion. 2. Place the stopper 2 on the shaft. • Proper trim angle 3. - Page 21 V WARNING Automatic trim angle adjusutment This outboard motor is equipped with automatic trim angle adjustment function. The function Trim angle greatly affects steering stability. If automatically adjusts the trim angle appropri- the trim angle is too small, the boat may ately.
- Page 22 Adjustable item Friction and detent force Friction IDLE SPEED ADJUSTMENT The idle speed has been factory adjusted between 600 – 700 r/min. in neutral. NOTE: If idle speed cannot be set within the specified range, contact your authorized Suzuki Marine Dealer.
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Page 23: Meter (Option) Multi-Function Gauge
] and [ ] buttons to move the selection cursor, select sub information, and NOTE: adjust information input. Consult your authorized Suzuki marine dealer for setting up the multi-function gauge. NOTE: Press and hold either the [ ] or [... - Page 24 SCREEN SELECTION 1. Engine Speed Display Screen The multi-function gauge can select the display The engine speed 1, shift position 2, trim screen from the following choices. position 3, time 4, engine position 5 and sub information 6 are displayed. •...
- Page 25 3. Fuel Information Display Screen Digital This screen indicates the remaining fuel lev- els of each tank installed, along with sub information. The sub information display can be switched by pressing the [ ] or [ ] buttons. This screen indicates only in digital mode. Analog1 Analog2 SUB INFORMATION SELECTION...
- Page 26 NOTE: 4. Battery Voltage/Cooling Water Tempera- Press and hold either the [ ] or [ ] button to ture reset the trip time, trip distance, average fuel The cooling water temperature and battery consumption, and total fuel consumption in the voltage are displayed.
- Page 27 MENU INFORMATION SELECTION 8. Average fuel economy The menu screen is displayed when the MENU This screen indicates the total average fuel button is pressed while any screen is displayed. economy of all outboard motors installed. While the menu screen is displayed, press the MENU button to return to the previous screen.
- Page 28 Day or Night 2. Auto Trim Press the [ ] or [ ] button to select “Day or Sets the Auto Trim mode. Night”. Next, select “Day” or “Night” using the Set the outboard motor to the full trim down [SET] button.
- Page 29 NOTE: Data Output • “ A” is not displayed if the trim position does NOTE: not appear on the multifunction gauge For details the proper handling of the multi- screen. function gauge, refer “OPERATION • The PTT switch operations take priority, even INSTRUCTION MANUAL”...
- Page 30 Device List CAN 2 Display 34200-96L41 Tacho Speed & Fuel 33920-98L20 33920-98L20 Fuel ON OFF 34200-96L40 34200-96L40 When the indication is set to “OFF”, the display Use the [ ] or [ ] buttons to select “EXTER- screen for that item is skipped and the next NAL”...
- Page 31 6. Keyless Passcode appears once the [SET] button is You can display the Keyless Start System pass- pressed after you have entered all 6 digits. code. You can also change the passcode. (2) If you do not have the keyless fob (1) If you have the keyless fob When the keyless start system starts up, •...
- Page 32 Quantity: set the unit for fuel quantity. Press the [SET] button to select the unit. Language English Français Español Deutsch G ( US ) G ( IMP ) Quantity Italiano Speed Scale HIGH Econ Q/D I/100km The confirmation message appears. To change the display language, use the [ ] or ] button to select “YES”, and press the...
- Page 33 12h or 24h: select 12-hour or 24-hour display. Setting for the gauge and engine position. Press the [SET] button to select “12h” or “24h.” Consult your authorized Suzuki marine dealer for setting change of “Position”. Component Setting Settings for component.
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Page 34: Caution System
If the Caution System activates while you are operating your outboard motor, stop the motor as soon as possible and correct the problem or consult your authorized Suzuki marine dealer for assistance. INDICATOR CHECK If equipped with Keyless Start System:... - Page 35 Consult your authorized problem with the Over-Revolution Caution Suzuki marine dealer. System. Consult your authorized Suzuki marine dealer if the Over-Revolution Caution System acti- OVER-REVOLUTION CAUTION SYSTEM vates for no apparent reason. This system is activated when engine speed exceeds maximum recommended speed for more than 10 seconds.
- Page 36 Check the oil level and add oil if necessary. If NOTE: the oil level is correct, consult your authorized In case that the engine is automatically stopped Suzuki Marine Dealer. due to the CAUTION system, the engine can be started again. NOTICE However the CAUTION system will repeatedly activate until eliminating the cause.
- Page 37 Be aware that “Overheat” is displayed on screen again if engine temperature rises abnor- mally. If either of the above situations arises, your authorized Suzuki Marine Dealer must be consulted as soon as possible. NOTE: If pilot hole water discharge is sufficient, buzzer If this system activates, the “Check Thermostat”...
- Page 38 However, the caution alarm icon is displayed Suzuki Marine Dealer. until eliminating the cause. This system will be canceled automatically when the battery voltage restores to the proper voltage level.
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Page 39: Electronic Throttle And Shift Control Caution System
However, the caution alarm icon is displayed son, there may be a problem with the system. until eliminating the cause. Consult your authorized Suzuki marine dealer. NOTICE If this system activates for no apparent rea- son, there may be a problem with the system. - Page 40 2000 r/ NOTICE min. with the remote control lever. If this system activates for no apparent rea- son, there may be a problem with the system. Consult your authorized Suzuki marine dealer. THROTTLE SELECT ONLY NOTE: While the message, “Check Shift Control”, is...
- Page 41 TROLL Mode operation is not available. Consult your authorized Suzuki marine dealer. If this system activates, the “Check Station Set- ting” is displayed on screen. GAUGE COMMUNICATION CAUTION...
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Page 42: Keyless Start System Caution System (If Equipped With Keyless Start System)
– The correct keyless fob has been authenti- cated by the Keyless Start System. • If this caution system activates continuously, contact your authorized Suzuki Maine Dealer. The “Check Troll System” indication clears when any of the button is pressed in the gauge. - Page 43 • If the message “Keyless Unit Battery Low” is TERY REPLACEMENT section.) displayed, check the following: – The 12 volt battery is in sound condition. – Contact failure of the battery terminal. • If this caution system activates continuously, consult your authorized Suzuki Maine Deal- erer.
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Page 44: Diagnostic System
If the diagnostic system activates while you are operating your outboard motor, there is an abnormal condition in one of the sensor sig- nals of the control system. Consult your authorized Suzuki marine dealer for repair of the control system. - Page 45 CANCELLATION 4. If equipped with Keyless Start System: For the single engine: Press and hold the engine switch 1 for more 1. If equipped with Keyless Start System: than two seconds to turn off the power. Press and hold the engine switch 1 for more than two seconds to turn on the power.
- Page 46 Once the system has operated, however, Suzuki strongly recom- mends that the engine oil be replaced before canceling the system activation. • Even if the engine oil has been replaced with the system not operating, it is still necessary to perform the cancellation.
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Page 47: Engine Stalling Caution System
If this system activates, stop the engine imme- diately, if wind and water conditions are safe to do so, and check the fuel filter/water separator for water. Or consult your authorized Suzuki marine dealer. For inspection and cleaning of the fuel filter,... - Page 48 V WARNING If not equipped with Keyless Start System: V WARNING Adjusting the tilt limiter cam will not prevent the outboard motor from tilting fully up and The power trim and tilt (PTT) switch on the contacting the motor well if the motor’s lower side cover can be accidentally activated when unit hits an object at high speed.
- Page 49 TILT LOCK LEVER If equipped with Keyless Start System: The Tilt Lock Lever is provided so you can sup- V CAUTION port the motor in a tilted position for non-moving engine support. The remote Power Trim and Tilt switch will To set the Tilt Lock Lever: work when the Keyless start system is off.
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Page 50: Inspection Before Boating
INSPECTION BEFORE 2. Pull out the oil dipstick and wipe oil off with a clean cloth. BOATING V WARNING Failure to inspect your boat and motor before beginning a trip can be hazardous. Before boating, always perform the inspec- tions described in this section. It is important to make sure that your boat and motor are in good condition and that you are NOTE:... -
Page 51: Break-In
BREAK-IN To fill the engine oil: 1. Remove the oil filler cap. 2. Fill the recommended engine oil to the upper Proper operation during this break-in period will level. help ensure maximum life and performance from your engine. The following guidelines will explain proper break-in procedures. -
Page 52: Operation
OPERATION 2. For the next 1 hour: Safe boating conditions permitting, operate the engine in gear at 4000 r/min. or at three- ENGINE SWITCH (OPTION) quarter throttle. Avoid running the engine at Use this switch if equipped with Keyless Start full throttle. - Page 53 CONTROL PANEL (OPTION) Start & Stop Switch This is a switch to start and stop the engine. The engine can be started with the remote con- trol handle at the neutral position. For dual engine For triple engine ] (UP) & [ ] (DOWN) The “Power Trim and Tilt”...
- Page 54 • If the THROTTLE ONLY mode cannot be selected, turn off the power and wait for 20 seconds, and then turn on the power again. • Consult your authorized Suzuki marine dealer if the THROTTLE ONLY mode can not be selected.
- Page 55 1st station, turn off the power and wait for 20 seconds, and then turn on the power again. • Consult your authorized Suzuki marine dealer if the station can not be selected. SELECT 3. Make sure the motor is in “NEUTRAL”.
- Page 56 STARTING THE ENGINE V WARNING Exhaust gas contains carbon monoxide, a dangerous gas that is difficult to detect because it is colorless and odorless. Breath- ing carbon monoxide can cause death or severe injury. Never start the engine or let it run indoors or where there is little or no ventilation.
- Page 57 (3) To start each engine individually, press and To start each engine individually, turn the igni- hold the engine switch for at least 2 seconds tion switch to the “ON” position. Then press the to set Keyless Start System to ON state control panel start/stop switch to start each (buzzer sounds once).
- Page 58 If you notice that water does not spray out of the pilot water hole, stop the engine as soon as possible and consult your authorized Suzuki Marine Dealer. 2. “Enter Passcode?” appears when any button in the gauge is pressed.
- Page 59 3. Enter a 6-digit passcode. To start the engine: Use the [ ] or [ ] buttons to select a num- 5. Make sure the motor is in “NEUTRAL”. ber for each digit. Press the [SET] button to move to the next digit.
- Page 60 SHIFTING AND SPEED CONTROL NOTE: • When the engine stops, the clutch moves to NOTICE the neutral position irrespective of the posi- tion of the remote control lever. • The clutch cannot be changed over either to • Severe engine damage may occur if (a) Forward or Reverse by operating the remote engine speed is not allowed to return to idle control lever while the engine stops.
- Page 61 STOPPING THE ENGINE A detent or notch is present on all Suzuki con- trol boxes to provide a “feel” for positions A, B, NOTE: and neutral. Always shift quickly and firmly from When it is necessary to stop the engine in an...
- Page 62 4. Turn the Keyless Start System to OFF NOTICE (locked) status by one of the following meth- ods. If the Keyless Start System is in ON state • Make sure that the keyless fob is within while the engine is not running, the battery the communication range of the keyless will be discharged.
- Page 63 If not equipped with Keyless Start System: NOTICE To stop the engine: 1. Shift into “NEUTRAL”. If the ignition key is left ON when the engine is 2. After operating at full throttle, cool off the not running, the battery will discharge. engine a few minutes by allowing it to idle or troll at low speed.
- Page 64 ] or [ ] button. NOTE: OPERATION IN SHALLOW WATER Please contact your authorized Suzuki Marine When operating your boat in shallow water, it Dealer for more information. may be necessary to tilt the motor higher than the normal trim angle. When you tilt the motor...
- Page 65 Example of the troll mode display on the Multi- Function Gauge that can operate the troll mode. • This icon appears on the screen of the Multi-Function Gauge that was operated to get into the troll mode, and Example of the troll mode display on the Multi- shows operatable Multi-Func- Function that cannot operate the troll mode.
- Page 66 600 r/min to 1200 r/min using the • When pressing the [ ] button, one short “UP” button or “DN” switch. beep sounds engine speed decreases by 50 r/min. “UP” switch TROLL MODE “DN” switch NOTE: Please contact your authorized Suzuki Marine Dealer for more information.
- Page 67 Setting the Troll Mode Adjusting Trolling Speed 1. Shift into forward or reverse gear and make • When pressing the “UP” switch, one short sure that the throttle is fully closed (in-gear beep sounds engine speed idle speed). increases by 50 r/min. 2.
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Page 68: Motor Removal And Transporting
TRANSPORTING MOTOR REMOVAL If it is necessary to remove the outboard motor from your boat, we recommend that you ask your authorized Suzuki Marine Dealer to do the work for you. MOTOR TRANSPORTING V WARNING When transporting the motor, place the motor either vertically or horizontally. -
Page 69: Trailering
TRAILERING V WARNING When trailering your boat with the motor Spilled fuel or fuel vapor can cause a fire and attached, keep the motor in the normal operat- is hazardous to health. ing position unless there is not enough ground clearance. -
Page 70: Inspection And Maintenance
INSPECTION AND MAINTENANCE MAINTENANCE SCHEDULE V WARNING It is important to inspect and maintain your out- board motor regularly. Follow the chart below. At each interval, be sure to perform the indi- Exhaust gas contains carbon monoxide, a dangerous gas that is difficult to detect cated service. - Page 71 When replacing Be sure to have maintenance performed parts on your outboard motor, Suzuki strongly according to the schedule in the above chart. recommends that you use genuine Suzuki Suzuki recommends that only your authorized parts or their equivalent.
- Page 72 Use ONLY resistor type spark plugs in your outboard motor. A normally operating spark plug is very light- brown in color. If the standard plug is not suit- able for your operating, consult your authorized Suzuki Marine Dealer.
- Page 73 Consult your authorized brush or spark plug cleaner, and adjust the gap Suzuki Marine Dealer if it is necessary to according to the following chart: replace them. 0.8 – 0.9 mm...
- Page 74 ENGINE OIL 3. Place a drain pan under the engine oil drain screw. V WARNING V CAUTION Never perform any ENGINE OIL procedure with the motor running, as serious injury can The engine oil temperature may be high occur. enough to burn your fingers when the drain plug is loosened.
- Page 75 GEAR OIL 7. Check the engine oil level. To check the gear oil level, remove the gear oil level plug 1 and look into the hole. The oil level should be at the bottom edge of the hole. If the oil level is low, add the specified gear oil until the level reaches the bottom edge of the hole.
- Page 76 NOTE: The low pressure fuel filter must be replaced by To avoid insufficient injection of gear oil, check an authorized Suzuki Marine Dealer periodi- the gear oil level 10 minutes after doing the pro- cally. cedure in the step 4. If the oil level is low, slowly...
- Page 77 3. Remove the bolts 1 securing the resonator 5. Push the connector lock tab “a”, then discon- 2 in place. nect the water sensor lead wire connector “a” 6. Place a rag under the filter before removal to catch any spilled fuel. 7.
- Page 78 NOTE: If any water exists in the fuel filter cup, remove the cup and drain the water. Always dispose of excess fuel safely. For questions, consult your authorized Suzuki Marine Dealer. Trim ram pad...
- Page 79 NOTE: Steering bracket If grease will not inject into the fitting, consult your Authorized Suzuki Marine Dealer. Engine holder NOTE: Before applying grease through the steering bracket grease nipple, lock the motor in the fully...
- Page 80 ANODES AND BONDING WIRES NOTE: Anodes Consult your authorized Suzuki Marine Dealer The motor is protected from exterior corrosion for inspection and replacement of internal by anodes. These pieces of anodes control anodes attached to the cylinder block/cylinder electrolysis and prevent corrosion. The anodes head.
- Page 81 Battery acid is poisonous and corrosive, and The balancer chain must be changed by autho- can cause severe injury. rized Suzuki Marine Dealer periodically. Replace balancer chain with a new one at every Avoid contact with eyes, skin, clothing, and 1600 hours.
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Page 82: Flushing The Water Passages
2. Install the flushing attachment 1 so that the ENGINE RUNNING – Vertical position – water intake holes are covered by the rubber Suzuki recommends that you flush the water cups on the attachment. passages by using this method. 3. Connect a garden hose to the flushing... - Page 83 ENGINE NOT RUNNING 4. Turn on the water to obtain a good water – Vertical position – flow. Flush the engine for about five minutes. 1. Make sure that the motor is stopped. 5. Turn off the water. 2. Remove one of the plug A or C from the 6.
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Page 84: Submerged Motor
SUBMERGED MOTOR 7. Take the motor to your authorized Suzuki Marine Dealer as soon as possible to be overhauled. A motor that has been accidentally submerged in water must be overhauled as soon as possi- NOTICE ble to prevent corrosion. In the event that your... -
Page 85: Storage Procedure
(for example, at the end of the boating sea- supplying water to the cooling system. son), it is recommended that you take your motor to your authorized Suzuki Marine Dealer. Never start the motor without supplying water However, if you choose to prepare the motor for to the cooling system. -
Page 86: After Storage
5. Clean the motor and wax the painted sur- If you are not sure about the proper action to faces. correct a problem, consult your Suzuki marine 6. Recharge the battery before installing it. dealer. Starter motor will not operate: •... - Page 87 Engine idles unstably or stalls: Engine vibrates excessively: • Spark plug is fouled. • Propeller is damaged. • Fuel hose is kinked or pinched. • Engine mounting bolts or clamp screws are • Fuel hose is not properly connected to loose.
- Page 88 FUSE 4. Remove the sub battery cable fuse. 1. If equipped with Keyless Start System: Turn the Keyless Start System to OFF state. If not equipped with Keyless Start System: Turn the ignition key to the “off” position. 2. Remove the motor cover. 3.
- Page 89 Shift actuator fuse: 15 A problem. PTT switch fuse: 10 A Main fuse: 60 A Consult your SUZUKI marine dealer. Isolator select fuse: 30 A Spare fuse: 60 A Spare fuse: 30 A Spare fuse: 15 A...
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Page 90: Specifications
SPECIFICATIONS Item DF150AP DF175AP DF200AP Engine Type 4 Stroke Number of Cylinders Bore and Stroke 97.0 × 97.0 mm (3.81 × 3.81 in) Piston Displacement 2867 cm (174.9 cu. in) Maximum output 110.3 kW 128.7 kW 147.0 kW (150PS) (175PS) -
Page 91: Flowchart Of Oil Change Reminder System
FLOWCHART OF OIL CHANGE REMINDER SYSTEM Action Starting operation (*1) (*4) Indication Cancellation (*2) (*4) Indication Cancellation (*3) (*4) Indication Cancellation (*3) (*4) Indication Cancellation *1: Lapse of initial 20 hour’s operation *2: Lapse of 80 hour’s operation *3: Lapse of 100 hour’s operation Repeat *4: When performing cancellation before system activation...