Checking The Transmission - KTM 690 Enduro EU 2009 Repair Manual

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30/ENGINE - WORK ON INDIVIDUAL PARTS
Remove needle bearing
Remove the fifth-gear sliding gear
Remove stop disk
and the third-gear idler gear
Remove the needle bearing
Remove needle bearing

Remove lock ring
and the sixth-gear sliding gear

Remove lock ring
and stop disk

Remove the second-gear idler gear

Checking the transmission

19.36
Disassemble the main shaft. (
Dismantle the countershaft. (
(690 Enduro EU)
2
2
0 0 6
6
0 0 6
6
0 0 7
7
0 0 6
6
0 0 4
4
0 0 1
1
0 0 5
5
Check needle bearing
»
If there is damage or wear:
Change the needle bearing.
Check the pivot points of main shaft
»
If there is damage or wear:
Change the main shaft and/or countershaft.
Check the tooth profiles of main shaft
»
If there is damage or wear:
Change the main shaft and/or countershaft.
Check the pivot points of idler gears
»
If there is damage or wear:
Change the idler/fixed gear pair.
Check the shift dogs of idler gears
»
If there is damage or wear:
Change the idler/fixed gear pair.
Check the tooth faces of idler gears
»
If there is damage or wear:
Change the idler/fixed gear pair.
Check the tooth profiles of fixed gears
»
If there is damage or wear:
Change the idler/fixed gear pair.
Check fixed gears
and stop disk
.
and lock ring
.
.
and the fourth-gear idler gear
and stop disk
.


.

and needle bearing

p. 141)
p. 142)
0 0 4
4
8
0 0 8
5
0 0 5
6
0 0 6
7
7
7
0 0 7
0 0 6
6
0 0 6
6
0 0 7
7
4
0 0 4
0 0 1
1
4
0 0 4
0 0 1
1
5
0 0 5
for damage and wear.
and countershaft
and countershaft
for damage and wear.
and fixed gears
and fixed gears
for damage and wear.
for smooth operation in the profile of main shaft
.

.
.

4
0 0 4
0 0 1
1
5
0 0 5
0 0 6
6
6
0 0 6
7
7
3
3
4
0 0 4
0 0 1
1
301981-01
for damage and wear.
for damage and wear.
for damage and wear.
for damage and wear.
.
143

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