KTM 690 Enduro AUS 2010 Manuals

Manuals and User Guides for KTM 690 Enduro AUS 2010. We have 2 KTM 690 Enduro AUS 2010 manuals available for free PDF download: Repair Manual, Owner's Manual

KTM 690 Enduro AUS 2010 Repair Manual (265 pages)

Brand: KTM | Category: Motorcycle | Size: 13 MB

Table of Contents

4
04/Shock Absorber, Swingarm

47
- Installing the Shock Absorber
  47
- Removing the Spring
  48
- Servicing the Shock Absorber
  48
- Dismantling the Damper
  49
- Disassembling the Piston Rod
  50
- Checking the Damper
  51
- Removing the Heim Joint
  52
- Installing the Heim Joint
  53
- Assembling the Piston Rod
  54
- Assembling the Damper
  55
- Guideline
  55
- Mount and Tighten Screw
  55
- Bleeding and Filling the Damper
  57
- Filling the Damper with Nitrogen
  59
- Installing the Spring
  60
- 05/Exhaust
  61
  - Removing the Exhaust Manifold
    61
  - Installing Exhaust Manifold
    61
  - Removing the Main Silencer
    62
  - Tighten Screw
    62
  - Guideline
    62
  - Installing the Main Silencer
    63
- 06/Air Filter
  65
- 07/Fuel Tank, Seat, Trim
  68
  - Opening Filler Cap
    68
  - Closing Filler Cap
    68
  - Removing the Seat
    68
  - Mounting the Seat
    68
  - Taking off the Side Cover
    69
  - Mounting the Side Cover
    69
  - Checking the Fuel Pressure
    69
  - Changing the Fuel Filter
    70
- Mount and Tighten Screw Guideline Screw, Fuel Tank, Bottom
  72
  - Screw, Fuel Tank, Bottom M8
    72
- Repeat the Operation on the Opposite Side
  72
- Lift the Rear Fairing
  73
- Mount and Tighten Screws  . Guideline Screw, Main Silencer M8
  73
  - Holder on Fuel Tank
    73
  - Loctite
    73
- 09/Front Wheel
  74
- 10/Rear Wheel
  77
- 11/Wiring Harness, Battery
  83
  - Removing the Battery
    83
  - Installing the Battery
    83
  - Disconnecting the Battery
    83
  - Connecting the Battery
    84
  - Recharging the Battery
    84
  - Checking the Charging Voltage
    85
  - Changing the Main Fuse
    85
  - Changing Fuses of Individual Power Consumers
    86
  - Adjusting the Engine Characteristic
    87
- 13/Brake System
  88
- 14/Light System, Instruments
  98
- 30/Engine
  106
  - Removing the Engine
    106
  - Installing the Engine
    108
- 30/Disassembling the Engine
  112
  - Clamping Engine into Engine Work Stand
    112
  - Draining the Engine Oil
    112
  - Removing Starter Motor
    112
  - Removing Valve Cover
    112
  - Removing the Alternator Cover
    113
  - Removing Spacer
    113
  - Removing Gear Position Sensor
    113
  - Removing Oil Filter
    113
  - Removing Thermostat
    114
  - Setting Engine to Ignition Top Dead Center
    114
  - Removing Water Pump Wheel
    114
  - Removing Clutch Cover
    115
  - Removing Spacer and Spring
    115
  - Removing Spark Plug
    115
  - Removing Timing Chain Tensioner
    116
  - Removing Camshafts
    116
  - Removing Cylinder Head
    116
  - Removing Piston
    116
  - Removing Rotor
    117
  - Removing Timing Chain Rails
    117
  - Removing Timing Chain and Timing Chain Sprocket
    118
  - Removing Crankshaft Position Sensor
    118
  - Removing Clutch Cage
    118
  - Removing Primary Gear
    120
  - Removing Starter Drive
    120
  - Removing Shift Shaft
    120
  - Removing Shift Drum Locating
    120
  - Removing Locking Lever
    121
  - Removing Oil Pumps
    121
  - Removing Left Engine Case
    121
  - Removing Crankshaft and Balancer Shaft
    122
  - Removing Transmission Shafts
    122
- 30/Engine - Work on Individual Parts
  124
  - Work on the Right Section of the Engine Case
    124
  - Work on the Left Section of the Engine Case
    125
  - Work on the Clutch Cover
    126
  - Removing Crankshaft Bearing Inner Ring
    127
  - Removing Balancer Shaft Drive Wheel
    127
  - Changing the Conrod Bearing
    127
  - Checking Crankshaft Run-Out at Bearing Pin
    129
  - Installing Balancer Shaft Drive Wheel
    129
  - Installing Crankshaft Bearing Inner Ring
    129
  - Measuring Axial Clearance of Crankshaft and Balancer Shaft
    130
  - Cylinder - Nikasil Coating
    130
  - Checking/Measuring the Cylinder
    131
  - Checking/Measuring the Piston
    131
  - Checking Piston Ring End Gap
    132
  - Checking Piston/Cylinder Mounting Clearance
    133
  - Checking Oil Pumps for Wear
    133
  - Replacing Autodecompressor
    133
  - Preparing Timing Chain Tensioner for Installation
    134
  - Checking Timing Assembly
    135
  - Removing Rocker Arm
    135
  - Changing Camshaft Bearing
    135
  - Removing Valves
    136
  - Checking Valves
    137
  - Checking Valve Springs
    137
  - Checking Valve Spring Retainer
    137
  - Checking Cylinder Head
    137
  - Installing Valves
    138
  - Installing Rocker Arm
    139
  - Dismantling Antihopping Clutch
    139
  - Checking the Clutch
    140
  - Preassembling Antihopping Clutch
    141
  - Checking Shift Mechanism
    142
  - Preassembling Shift Shaft
    142
  - Disassembling the Main Shaft
    143
  - Dismantling Countershaft
    144
  - Checking the Transmission
    145
  - Assembling the Main Shaft
    147
  - Assembling Countershaft
    148
  - Checking Electric Starter Drive
    149
  - Removing Freewheel
    150
  - Checking Freewheel
    150
  - Installing Freewheel
    151
- 30/Assembling the Engine
  152
  - Installing Transmission Shafts
    152
  - Installing Crankshaft and Balancer Shaft
    153
  - Installing Left Engine Case
    153
  - Installing Oil Pumps
    154
  - Installing Locking Lever
    154
  - Installing Shift Drum Locating
    154
  - Installing Shift Shaft
    155
  - Installing Starter Drive
    155
  - Installing Primary Gear
    155
  - Installing Clutch Cage
    156
  - Installing Crankshaft Position Sensor
    157
  - Installing Timing Chain and Timing Chain Sprocket
    157
  - Installing Timing Chain Rails
    158
  - Installing Rotor
    158
  - Adjusting Crankshaft Position Sensor Distance
    158
  - Setting Engine to Top Dead Center
    159
  - Installing Piston
    159
  - Installing Cylinder Head
    160
  - Installing Camshafts
    161
  - Installing Timing Chain Tensioner
    161
  - Checking Valve Clearance
    162
  - Adjusting Valve Clearance
    162
  - Installing Spark Plug
    163
  - Installing Spacer and Spring
    163
  - Installing Clutch Cover
    163
  - Mounting Water Pump Cover
    164
  - Installing Thermostat
    164
  - Installing the Oil Filter
    164
  - Installing Gear Position Sensor
    165
  - Installing the Spacer
    165
  - Installing Oil Screens
    166
  - Installing Alternator Cover
    166
  - Installing Starter Motor
    167
  - Installing Valve Cover
    167
  - Taking Engine off Universal Mounting Rack
    167
- 32/Clutch
  168
  - Checking/Rectifying the Fluid Level of the Hydraulic Clutch
    168
- 35/Water Pump, Cooling System
  169
  - Draining the Coolant
    169
  - Filling the Cooling System
    169
  - Checking the Antifreeze and Coolant Level
    170
  - Checking the Coolant Level
    171
- 38/Lubrication System
  172
  - Oil Circuit
    172
  - Checking the Engine Oil Level
    172
  - Checking the Engine Oil Pressure
    173
  - Changing the Engine Oil and Filter, Cleaning the Oil Screens
    174
  - Draining the Engine Oil
    174
  - Removing the Oil Filter
    175
  - Installing the Oil Filter
    175
  - Cleaning the Oil Screens
    176
  - Filling up with Engine Oil
    177
  - Adding Engine Oil
    177
- 39/Ignition System
  178
- 41/Throttle Valve Body
  180
- Technical Data - Engine
  188
  - Capacity - Engine Oil
    188
  - Capacity - Coolant
    188
- Technical Data - Tolerance, Wear Limits of Engine
  189
- Technical Data - Engine Tightening Torques
  191
- Technical Data - Chassis
  193
  - Lighting Equipment
    194
  - Capacity - Fuel
    194
- Technical Data - Fork
  195
  - 690 Enduro
    195
  - 690 Enduro R
    195
- Technical Data - Shock Absorber
  196
  - 690 Enduro
    196
  - 690 Enduro R
    196
- Technical Data - Chassis Tightening Torques
  198
- Cleaning/Protective Treatment
  200
  - Cleaning the Motorcycle
    200
  - Protective Treatment for Winter Operation
    201
- Storage
  202
  - Putting into Operation after Storage
    202
- Service Schedule
  203
- Wiring Diagram
  204
  - 690 Enduro)
    204
  - 690 Enduro)
    206
  - 690 Enduro)
    208
  - 690 Enduro)
    210
  - 690 Enduro)
    212
  - 690 Enduro)
    214
  - 690 Enduro)
    216
  - 690 Enduro)
    218
  - 690 Enduro)
    220
  - 690 Enduro)
    222
  - 690 Enduro R)
    224
  - 690 Enduro R)
    226
  - 690 Enduro R)
    228
  - 690 Enduro R)
    230
  - 690 Enduro R)
    232
  - 690 Enduro R)
    234
  - 690 Enduro R)
    236
  - 690 Enduro R)
    238
  - 690 Enduro R)
    240
  - 690 Enduro R)
    242
- Substances
  244
- Auxiliary Substances
  246
- Special Tools
  248
- Standards
  260
- Index
  261

KTM 690 Enduro AUS 2010 Owner's Manual (204 pages)

Brand: KTM | Category: Motorcycle | Size: 2 MB

Table of Contents
5
Means of Representation
9
Important Information
10
Use Definition
10
Maintenance
10
Warranty
10
Spare Parts, Accessories
11
Work Rules
11
View of Vehicle
14
View of Vehicle, Front Left (Example)
14
View of Vehicle, Rear Right (Example)
16
Location of Serial Numbers
18
Chassis Number
18
Type Label
18
Key Number
19
Engine Number
19
Fork Part Number
20
Shock Absorber Part Number
20
Controls
21
Clutch Lever
21
Hand Brake Lever
21
Light Switch
22
Turn Signal Switch
22
Horn Button
23
Emergency off Switch
23
Electric Starter Button
24
Ignition/Steering Lock
24
Combination Instrument (690 Enduro)
25
Combination Instrument - Function Buttons (690 Enduro)
25
Combination Instrument - Tachometer (690 Enduro)
26
Combination Instrument - Indicator Lamps (690 Enduro)
26
Combination Instrument - Display (690 Enduro)
27
Combination Instrument - Speedometer (690 Enduro)
28
Combination Instrument - Time (690 Enduro)
28
Combination Instrument - Display ODO (690 Enduro)
29
Combination Instrument - TRIP F Display (690 Enduro)
29
Combination Instrument - Coolant Temperature Indicator (690 Enduro)
30
Combination Instrument (690 Enduro R)
30
Combination Instrument - Function Buttons (690 Enduro R)
31
Combination Instrument - Indicator Lamps (690 Enduro R)
31
Combination Instrument - Display (690 Enduro R)
32
Combination Instrument - Speedometer (690 Enduro R)
33
Combination Instrument - Time (690 Enduro R)
33
Combination Instrument - Display ODO (690 Enduro R)
34
Combination Instrument - TRIP F Display (690 Enduro R)
34
Combination Instrument - Coolant Temperature Indicator (690 Enduro R)
35
Setting Kilometers or Miles
35
Setting the Clock
36
Combination Instrument - Setting/Resetting TRIP 1
37
Combination Instrument - Setting/Resetting TRIP 2
38
Opening Filler Cap
40
Closing Filler Cap
40
Handrails
41
Seat Release
41
Passenger Footrests
42
Shift Lever
42
Foot Brake Lever
43
Side Stand
44
General Tips and Hints on Putting into Operation
45
Advice on First Use
45
Running in the Engine
46
Loading the Vehicle
47
Riding Instructions
49
Checks before Putting into Operation
49
Starting
50
Starting up
51
Shifting, Riding
51
Braking
55
Stopping, Parking
56
Refueling
58
Service Schedule
61
Maintenance Work on Chassis and Engine
63
Jacking up the Motorcycle
63
Removing the Motorcycle from the Work Stand
64
Fork/Shock Absorber
64
Adjusting the Compression Damping of the Fork
64
Adjusting the Rebound Damping of the Fork
66
Compression Damping of the Shock Absorber
67
Adjusting the Low-Speed Compression Damping of the Shock Absorber
68
Adjusting the High-Speed Compression Damping of the Shock Absorber
69
Adjusting the Rebound Damping of the Shock Absorber
71
Measuring the Unloaded Rear Wheel Sag
72
Checking the Static Sag of the Shock Absorber
73
Checking the Riding Sag of the Shock Absorber
74
Adjusting the Spring Preload of the Shock Absorber
74
Bleeding the Fork Legs
75
Cleaning the Dust Boots of the Fork Legs
76
Loosening the Fork Protection
78
Positioning the Fork Protection
79
Checking the Steering Head Bearing Play
79
Adjusting the Play of the Steering Head Bearing
80
Handlebar Position
82
Adjusting Handlebar Position
82
Checking the Chain for Dirt
83
Cleaning the Chain
84
Checking the Chain Tension
85
Adjusting the Chain Tension
86
Checking the Chain, Rear Sprocket and Engine Sprocket
88
Adjusting Chain Guide
91
Checking the Brake Discs
91
Checking the Free Travel of the Hand Brake Lever
92
Adjusting the Free Travel of the Hand Brake Lever
93
Checking the Front Brake Fluid Level
94
Adding Front Brake Fluid
94
Checking the Front Brake Linings
96
Changing the Front Brake Linings
97
Checking the Free Travel of Foot Brake Lever
101
Adjusting the Basic Position of the Foot Brake Lever
101
Checking Rear Brake Fluid Level
102
Adding Rear Brake Fluid
103
Checking the Rear Brake Linings
105
Changing Rear Brake Linings
105
Removing the Front Wheel
108
Installing the Front Wheel
110
Removing Rear Wheel
111
Installing the Rear Wheel
112
Checking the Rear Hub Rubber Dampers
114
Checking the Tire Condition
115
Checking the Tire Air Pressure
116
Checking the Spoke Tension
117
Removing the Seat
118
Mounting the Seat
119
Removing the Battery
120
Installing the Battery
121
Recharging the Battery
121
Changing the Main Fuse
123
Changing the Fuses of Individual Power Consumers
125
Adjusting the Engine Characteristic
127
Headlight Mask, Removing with Headlight
128
Installing the Headlight Mask with the Headlight
131
Changing the Headlight Bulb
133
Changing the Parking Light Bulb
135
Changing the Turn Signal Bulb
136
Checking the Headlight Setting
137
Adjusting the Headlight Range
138
Removing the Air Filter
139
Installing the Air Filter
140
Cooling System
141
Checking the Antifreeze and Coolant Level
142
Checking the Coolant Level
144
Draining the Coolant
146
Filling the Cooling System
147
Adjusting Basic Position of Clutch Lever
148
Checking/Rectifying the Fluid Level of the Hydraulic Clutch
149
Checking the Play in the Throttle Cable
150
Adjusting the Play in the Throttle Cable
151
Removing the Engine Guard
151
Installing the Engine Guard
152
Checking the Engine Oil Level
152
Changing the Engine Oil and Filter, Cleaning the Oil Screens
153
Draining the Engine Oil
153
Removing the Oil Filter
154
Installing the Oil Filter
156
Cleaning the Oil Screens
156
Filling up with Engine Oil
158
Adding Engine Oil
159
Troubleshooting
161
Blink Code
164
Cleaning
169
Cleaning the Motorcycle
169
Protective Treatment for Winter Operation
171
Storage
172
Putting into Operation after Storage
173
Technical Data - Engine
174
Capacity - Engine Oil
175
Capacity - Coolant
175
Technical Data - Engine Tightening Torques
176
Technical Data - Chassis
179
Lighting Equipment
181
Tires
181
Capacity - Fuel
182
Technical Data - Fork
183
690 Enduro
183
690 Enduro R
184
Technical Data - Shock Absorber
185
690 Enduro
185
690 Enduro R
186
Technical Data - Chassis Tightening Torques
188
Substances
191
Engine Oil (SAE 10W/60)
192
Auxiliary Substances
195
Standards
198
Index
199

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