Disassembling The Countershaft; Checking The Transmission - KTM 250 EXC TPI 2019 Repair Manual

18 ENGINE

18.5.24 Disassembling the countershaft

–
Secure the countershaft in the bench vise with the toothed end facing downward.
Guideline
Use soft jaws.
–
Remove stop disk
–
Remove needle bearing
–
Remove sixth-gear sliding gear
–
Remove lock ring
–
Remove stop disk
–
Remove third-gear idler gear
–
Remove fourth-gear idler gear
–
Remove needle bearing
–
Remove stop disk
–
Remove fifth-gear sliding gear
–
Remove lock ring
–
Remove stop disk
–
Remove second-gear idler gear

18.5.25 Checking the transmission

Condition
The transmission has been disassembled.
244
1 2
and first-gear idler gear
3 4
and stop disk .
5
.
6
.
7
.
8
and needle bearing
bk
.
bl
.
bm bn
and lock ring .
bo
.
bp
.
bq
.
br
and needle bearing
B04446-10
.
9
.
bs
.