Brake Cable Installation - Club Car 2005 Precedent Maintenance And Service

Iq system electric vehicle
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6
WHEEL BRAKE ASSEMBLIES
AS SEEN FROM
DRIVER-SIDE OF
VEHICLE
4
Figure 6-20 Disconnect Cables at Rear Brakes

Brake Cable Installation

NOTE: The driver-side and passenger-side brake cables are not interchangeable. The driver-side cable is
shorter than the passenger-side cable. Make sure the correct cable is used on the correct side.
Be sure to orient the cable so that the clevis end goes to the wheel rather than to the equalizer
bracket.
1. Insert the end of the new brake cable through the hole in the frame (Figure 6-19, Page 6-11). Push on
the cable housing so the clips on the housing ends secure the housing in the hole.
2. Hold the bolt (5) and the equalizer bracket (4) in the upright position and slip the cable head through the
hole on top of the bracket. Pivot the equalizer to the horizontal position to capture the cable heads in the
equalizer.
3. Insert the rear cable housing into the shock mount bracket (4) (Figure 6-20, Page 6-12). Push the cable
housing end into the bracket to ensure the clips on the housing end secure the cable in position.
4. At the rear wheel brake, connect the cable to the brake actuator arm using new clevis pin (2) and new
bow tie locking pin (1) (Figure 6-20, Page 6-12).
5. Place tab (3) on cable housing over the forward leaf spring mounting bolt (2) (Figure 6-21, Page 6-12).
Install nut (1). Tighten nut to 18.4 ft-lb (25 N·m).
6. Adjust the brakes. See Brake Cable Equalizer Adjustment on page 6-9.
Page 6-12
2005 Precedent IQ System Electric Golf Car Maintenance and Service Manual
2
3
1
REAR OF VEHICLE
Brake Cable Removal and Installation
2
3
Figure 6-21 Brake Cable Mounting Tab
1

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