Solenoid - Club Car 2005 Precedent Maintenance And Service

12
ELECTRICAL COMPONENTS

SOLENOID

See General Warnings, Section 1, Page 1-1.
The solenoid is located on the passenger side of the electrical component mounting plate.
Testing the Solenoid
See Section 11, Test Procedure 3, Page 11-16 and Test Procedure 14, Page 11-35.
Solenoid Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warnings, Section 1, Page 1-2.
2. Remove electronics module cover. See Electronics Module Cover Removal on page 12-5.
3. Remove 4 wires from solenoid.
4. Loosen both solenoid mounting screws (2) (Figure 12-10, Page 12-12).
5. Rotate solenoid up in front and slide off of the component mounting plate.
Solenoid Installation
1. Mount solenoid onto component mounting plate with screws (2) (Figure 12-10, Page 12-12).
2. Tighten screws (2) to 5.5 ft-lb (7.5 N·m).
3. Connect yellow (4) and red (5) wires (Figure 12-9, Page 12-9). Tighten to 72 - 84 in-lb (8 - 9.5 N·m).
4. Install electronics module cover. See Electronics Module Cover Installation on page 12-5.
5. Place the Tow/Run switch in the TOW position and connect the battery cables, positive (+) cable first.
Tighten battery terminals to 110 in-lb (12.4 N·m) and coat terminals with Battery Terminal Protector
Spray (CCI P/N 1014305) to minimize corrosion.
Page 12-12 2005 Precedent IQ System Electric Golf Car Maintenance and Service Manual
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CONTROLLER
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Figure 12-10 Component Mounting Plate
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2 2 3
SOLENOID
Solenoid
OBC
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