Motor Disassembly - Club Car 2005 Precedent Maintenance And Service

15B
MOTOR (MODEL EJ4-4001)
Figure 15b-4 Speed Sensor Magnet

MOTOR DISASSEMBLY

1. Before beginning disassembly, place match marks on the motor end cap and motor frame.
2. Remove speed sensor and magnet.
2.1. Remove the two screws (25) that secure the speed sensor (10) to the end cap (11) (Figure 15b-15,
Page 15b-10).
2.2. Remove the screw securing the magnet to the armature shaft (Figure 15b-4, Page 15b-4).
2.3. Inspect the speed sensor magnet. See Speed Sensor Magnet Inspection on page 15b-9.
3. Loosen, but do not remove, the two screws securing the end cap to the motor frame (Figure 15b-5,
Page 15b-4).
Figure 15b-6 End Cap Disengagement
4. Orient the motor so that the splined end of the armature is facing down.
5. Inspect the area where the end cap mates with the motor frame. If the end cap appears to be loose where
it connects to the motor frame, proceed to step 6; otherwise, disengage the end cap from the motor frame
using the following procedure:
5.1. With the end cap bolts loose (about 1/4 inch between the end cap and the head of the bolt), place
a socket on the head of the bolt. See following CAUTION.
Page 15b-4 2005 Precedent IQ System Electric Golf Car Maintenance and Service Manual
Figure 15b-5 End Cap
Figure 15b-7 End Cap Removal
Motor