Yamaha TT600R Service Manual page 123

1
4
a
FRONT BRAKE
3. Lubricate:
•
Guide pins (1)
Lithium-base grease
4. Install:
•
Pin bracket (2) (on the caliper body (3))
NOTE:
Fit the rubber protections (4) when installing the
caliper body.
5. Install:
•
Pad springs (1) (new)
•
Brake pads (2) (new)
•
Pad fastening pin (3)
•
Pin retainers (4)
Installation procedure:
•
Connect the hose (1) firmly to the caliper
bleeder screw (2). Place the other end of the
hose in an open container.
•
Loosen the caliper bleeder screw and push
the pistons into the caliper with your finger.
•
Retighten the bleeder screw (2).
Caliper bleeder screw:
14 Nm (1.4 mkg)
•
Install the (new) brake pads and (new)
springs.
•
Fit the pad fastening pin well into its housing
by hammering with a punch with a suitable
diameter.
•
Install the (new) pin retainers.
•
Install the caliper and screws.
Caliper fastening screw:
25 Nm (2.5 kgm)
6. Check:
•
Level of brake fluid in reservoir.
See section "BRAKE FLUID LEVEL
INSPECTION" in CHAPTER 3.
(a) Lower minimum level "MIN"
7. Check:
•
Brake lever operation
Lever soft and spongy
brake circuit.
See section "AIR BLEEDING (HYDRAULIC
BRAKE SYSTEM)" in CHAPTER 3.
4-10
CHAS
Bleed air from