Yamaha TT-R230A Owner's Manual
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Yamaha TT-R230A Owner's Manual

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TT-R230A
1C6-F8199-26

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Summary of Contents for Yamaha TT-R230A

  • Page 1 Read this manual carefully before operating this vehicle. TT-R230A 1C6-F8199-26...
  • Page 2 EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your TT-R230A. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
  • Page 4 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 IMPORTANT MANUAL INFORMATION EAUW0011 TT-R230A OWNER’S MANUAL ©2010 by Yamaha Motor da Amazônia Ltda. 1st edition, June 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor da Amazônia Ltda. is expressly prohibited. Printed in Brazil.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS LOCATION OF IMPORTANT FOR YOUR SAFETY – Adjusting the clutch lever free LABELS ..........1-1 PRE-OPERATION CHECKS ..... 5-1 play ........... 7-17 Checking the brake lever free SAFETY INFORMATION ....2-1 OPERATION AND IMPORTANT play ........... 7-17 RIDING POINTS......... 6-1 Adjusting the brake pedal position DESCRIPTION ........3-1 Starting and warming up a cold...
  • Page 7 TABLE OF CONTENTS Rear wheel ........7-30 Troubleshooting ......7-31 Troubleshooting chart ....7-32 MOTORCYCLE CARE AND STORAGE ..........8-1 Care ..........8-1 Storage ...........8-3 SPECIFICATIONS ......9-1 CONSUMER INFORMATION...10-1 Identification numbers ....10-1...

  • Page 8: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
  • Page 9 LOCATION OF IMPORTANT LABELS...

  • Page 10: Safety Information

    SAFETY INFORMATION EAU41465 Safe Riding yourself conspicuous appears to Perform the pre-operation checks each be very effective in reducing the time you use the vehicle to make sure it chance of this type of accident. Be a Responsible Owner is in safe operating condition. Failure to Therefore: As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
  • Page 11 SAFETY INFORMATION Many accidents have been caused Protective Apparel Avoid Carbon Monoxide Poisoning by error of the motorcycle opera- The majority of fatalities from motorcy- All engine exhaust contains carbon tor. A typical error made by the op- cle accidents are the result of head in- monoxide, a deadly gas.
  • Page 12 Yamaha accessories, which are avail- or others. Installing aftermarket prod- or front fork area, they must be able only from a Yamaha dealer, have ucts or having other modifications per- as lightweight as possible and been designed, tested, and approved formed to your vehicle that change any should be kept to a minimum.
  • Page 13 SAFETY INFORMATION electric failure could result, which Shift the transmission in gear (for could cause a dangerous loss of models with a manual transmis- lights or engine power. sion). Secure the motorcycle with tie- Aftermarket Tires and Rims downs or suitable straps that are The tires and rims that came with your attached to solid parts of the mo- motorcycle were designed to match the...

  • Page 14: Description

    DESCRIPTION EAU10410 Left view 1. Fuel cock (page 4-5) 2. Starter (choke) knob (page 4-6) 3. Air filter element (page 7-11) 4. Shift pedal (page 4-2)

  • Page 15: Right View

    DESCRIPTION EAU10420 Right view 1. Fuse (page 7-27) 2. Battery (page 7-26) 3. Shock absorber assembly spring preload adjusting nut (page 4-7) 4. Engine oil filter element (page 7-8) 5. Brake pedal (page 4-3)

  • Page 16: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 4-2) 2. Engine stop switch (page 4-1) 3. Start switch (page 4-1) 4. Brake lever (page 4-2) 5. Throttle grip (page 7-14) 6. Fuel tank cap (page 4-3)

  • Page 17: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAUW1880 EAU12348 EAU12670 Ignition switch Handlebar switches “ENGINE STOP” button Hold this button pushed until the engine Left stops in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck. EAU12711 Start switch “...

  • Page 18: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU31640 EAU12870 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right handlebar grip.

  • Page 19: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13182 EAU13212 Brake pedal Fuel tank cap Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions.

  • Page 20: Fuel Tank Breather Hose

    EWA15151 WARNING clean it if necessary. Your Yamaha engine has been de- Gasoline is poisonous and can signed to use regular unleaded gaso- cause injury or death. Handle gaso- line with a research octane number of line with care.

  • Page 21: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS EAU13561 This indicates reserve. If you run out of Fuel cock fuel while riding, move the lever to this The fuel cock supplies fuel from the position. Fill the tank at the first oppor- tank to the carburetor while filtering it al- tunity.

  • Page 22: Starter (Choke) Knob

    INSTRUMENT AND CONTROL FUNCTIONS EAU13600 EAU13960 Starter (choke) knob “ ” Seat To remove the seat Remove the bolts, and then pull the seat off. 1. Projection 2. Seat holder 1. Starter (choke) knob 2. Place the seat in the original posi- Starting a cold engine requires a richer tion, and then tighten the bolts.

  • Page 23: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU14816 load and thereby soften the sus- 3. Tighten the locknut to the specified Adjusting the shock absorber pension, turn the adjusting nut in torque. NOTICE: Always tighten assembly direction (b). the locknut against the adjust- This shock absorber assembly is The spring preload setting is deter- ing nut, and then tighten the...

  • Page 24: Sidestand

    Take the shock Periodically check the operation of the absorber assembly to a Yamaha starting circuit cut-off system according dealer for any service. to the following procedure. 1. Sidestand This check is most reliable if performed with a warmed-up engine.
  • Page 25 INSTRUMENT AND CONTROL FUNCTIONS...

  • Page 26: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
  • Page 27 • Make sure that operation is smooth. • Check cable free play. Throttle grip 7-14, 7-23 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-23 •...

  • Page 28: Operation And Important Riding Points

    [ECA11041] understand, ask your Yamaha dealer. following conditions must be met: 7. When the engine is warm, turn the EWA10271 The transmission is in the neutral starter (choke) off.

  • Page 29: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 ECA10260 Starting a warm engine Shifting NOTICE Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.

  • Page 30: Engine Break-In

    To allow the engine If any engine trouble should occur to cool down from the temporary build- during the engine break-in period, up of heat, cruise at a lower engine immediately have a Yamaha dealer speed. check the vehicle.

  • Page 31: Periodic Maintenance And Adjustment

    If use. To avoid possible burns, let you are not familiar with vehicle ser- brake components cool before vice, have a Yamaha dealer perform touching them. service. EWA15121 WARNING Turn off the engine when performing maintenance...

  • Page 32: Periodic Maintenance Chart For The Emission Control System

    From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 33 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 1000 km 3000 km 5000 km ITEM CHECKS AND MAINTENANCE JOBS (600 mi) or (1800 mi) or (3000 mi) or 1 month or 6 months or 12 months or 30 hours 90 hours 150 hours •...

  • Page 34: General Maintenance And Lubrication Chart

    From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 35 8 * Swingarm pivot bearings • Moderately repack with lithium-soap-based grease. • Check chain slack/alignment and condition. Drive chain • Adjust and lubricate chain with Yamaha chain and cable Every ride lube thoroughly. • Check bearing assemblies for looseness. √...
  • Page 36 1 month or 6 months or 12 months or 30 hours 90 hours 150 hours • Apply Yamaha chain and cable lube or engine oil thor- √ √ √ 20 * Control cables oughly. • Check operation and free play.

  • Page 37: Removing And Installing The Panel

    Do not attempt to diagnose such problems yourself. Instead, have EAU19210 Panel A a Yamaha dealer check the vehicle. If the spark plug shows signs of elec- To remove the panel trode erosion and excessive carbon or Remove the screws, and then take the other deposits, it should be replaced.
  • Page 38 PERIODIC MAINTENANCE AND ADJUSTMENT Before installing a spark plug, the spark EAUW0612 Engine oil and oil filter ele- plug gap should be measured with a If a torque wrench is not available when ment wire thickness gauge and, if necessary, installing a spark plug, a good estimate The engine oil level should be checked adjusted to specification.
  • Page 39 PERIODIC MAINTENANCE AND ADJUSTMENT 4. Remove the engine oil filler bolt and drain bolt to drain the oil from the crankcase. NOTICE: When removing the engine oil drain bolt, the O-ring, compression spring, and oil strainer will fall out. Take care not to lose these parts.
  • Page 40 PERIODIC MAINTENANCE AND ADJUSTMENT 9. Clean the oil filter element with sol- 13. Refill with the specified amount of vent, and then install it. the recommended engine oil, and then install and tighten the engine oil filler bolt. Check the oil filter element for damage and replace it if necessary.

  • Page 41: Cleaning The Air Filter Element

    If this occurs, 1. Air filter case cover have a Yamaha dealer repair the 2. Screw vehicle. 2. Pull the air filter element out of the After checking the oil pressure, air filter case.
  • Page 42 NOTICE: To avoid dam- [EWAW0021] Recommended oil: aging the foam material, handle Yamaha foam air filter oil or other it gently and carefully, and do quality foam air filter oil not twist or wring it. [ECA10511] 7.

  • Page 43: Adjusting The Carburetor

    [ECA10481] Yamaha dealer, who has the neces- periodic maintenance and lubrication 9. Install the air filter case cover and sary professional knowledge and expe- chart.

  • Page 44: Checking The Throttle Cable Free Play

    (b). resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle cable free play 1.

  • Page 45: Tires

    PERIODIC MAINTENANCE AND ADJUSTMENT EAUW1833 glass fragments in it, or if the sidewall is Front: Tires cracked, have a Yamaha dealer re- 100 kPa (1.00 kgf/cm², 15 psi) To maximize the performance, durabil- place the tire immediately. Rear: ity, and safe operation of your motorcy- 100 kPa (1.00 kgf/cm², 15 psi)

  • Page 46: Spoke Wheels

    If any dam- tires decreases riding stability age is found, have a Yamaha and can lead to loss of control. dealer replace the wheel. Do not The replacement of all wheel-...

  • Page 47: Adjusting The Clutch Lever Free Play

    3. Locknut (clutch cable) brake lever end. If there is free play, 4. Adjusting nut adjusting nut in direction (a). To have a Yamaha dealer inspect the 5. Clutch lever free play decrease the clutch lever free play, brake system.

  • Page 48: Adjusting The Brake Pedal Position And Free Play

    Brake pedal free play 1. Brake pedal position 2. Brake pedal free play EWA10670 WARNING It is advisable to have a Yamaha dealer make these adjustments. Brake pedal position The top of the brake pedal should be 1. Adjusting bolt positioned approximately 3.0 mm (0.12...

  • Page 49: Checking The Front Brake Pads And Rear Brake Shoes

    Checking the front brake pads turn the adjusting nut at the brake rod in touches the brake disc, have a Yamaha and rear brake shoes direction (a). To decrease the brake dealer replace the brake pads as a set.

  • Page 50: Checking The Front Brake Fluid Level

    However, if the leakage and poor braking perfor- brake fluid level goes down sud- mance. denly, have a Yamaha dealer check the cause. Recommended brake fluid: DOT 4 1. Lower level Insufficient brake fluid may allow air to...

  • Page 51: Changing The Brake Fluid

    EAU22721 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the TIP after the periodic maintenance if necessary.

  • Page 52: Cleaning And Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND ADJUSTMENT of the motorcycle and can lead 5. Adjust the brake pedal free play. EAU23025 Cleaning and lubricating the to chain slippage or breakage. (See page 7-18.) drive chain To prevent this from occurring, The drive chain must be cleaned and keep the drive chain slack with- lubricated at the intervals specified in in the specified limits.

  • Page 53: Checking And Lubricating The Cables

    Yamaha dealer at the intervals speci- ed if necessary. If a cable is damaged fied in the periodic maintenance chart.

  • Page 54: Checking And Lubricating The Brake Pedal

    WARNING Recommended lubricants: Brake lever: If the sidestand does not move up Silicone grease and down smoothly, have a Yamaha Clutch lever: dealer check or repair it. Otherwise, Lithium-soap-based grease the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.

  • Page 55: Checking The Front Fork

    WARNING! To avoid injury, of it falling over. have a Yamaha dealer check or re- [EWA10751] securely support the vehicle so 2. Hold the lower ends of the front pair it.

  • Page 56: Checking The Wheel Bearings

    If there is play in the wheel burns. Avoid any contact with hub or if the wheel does not turn skin, eyes or clothing and al- smoothly, have a Yamaha dealer check ways shield your eyes when the wheel bearings. working near batteries. In case of contact, administer the fol- lowing FIRST AID.

  • Page 57: Replacing The Fuse

    To charge the battery once a month and fully charge it if Have a Yamaha dealer charge the bat- necessary. tery as soon as possible if it seems to 3. Fully charge the battery before in- have discharged.

  • Page 58: Supporting The Motorcycle

    4. If the fuse immediately blows requiring the motorcycle to stand up- again, have a Yamaha dealer right. Check that the motorcycle is in a check the electrical system. stable and level position before starting any maintenance.

  • Page 59: Front Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 4. Pull the wheel axle out, and then 5. Push down hard on the handlebar Front wheel remove the wheel. NOTICE: Do several times to check for proper not apply the brake after the fork operation. EAUW0542 wheel has been removed to- To remove the front wheel...

  • Page 60: Rear Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 EAU25762 Rear wheel To install the rear wheel 1. Insert the wheel axle from the left- hand side. EAU25421 To remove the rear wheel EWA10821 WARNING Make sure that the drive chain adjust- ing plates are installed with the To avoid injury, securely support the punched sides facing to the outside vehicle so there is no danger of it...

  • Page 61: Troubleshooting

    (See page 7-18.) self. However, should your motorcycle EWA10660 require any repair, take it to a Yamaha WARNING dealer, whose skilled technicians have After adjusting the brake pedal free the necessary tools, experience, and...

  • Page 62: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 63: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU41356 ucts onto seals, gaskets, sprock- off any detergent residue using Care ets, the drive chain and wheel plenty of water, as it is harmful While the open design of a motorcycle axles. Always rinse the dirt and de- to plastic parts.
  • Page 64 MOTORCYCLE CARE AND STORAGE Test the product on a small hid- 2. Apply a corrosion protection spray EWA11131 WARNING den part of the windshield to on all metal, including chrome- and make sure that it does not leave nickel-plated, surfaces to prevent Contaminants on the brakes or tires any marks.

  • Page 65: Storage

    MOTORCYCLE CARE AND STORAGE EAU26152 2. For motorcycles equipped with a Storage fuel cock that has an “OFF” posi- Consult a Yamaha dealer for advice on tion: Turn the fuel cock lever to what products to use. Short-term “OFF”. Always store your motorcycle in a cool, 3.
  • Page 66 MOTORCYCLE CARE AND STORAGE WARNING! To prevent dam- cessively cold or warm place [less age or injury from sparking, than 0 °C (30 °F) or more than 30 make sure to ground the °C (90 °F)]. For more information spark plug electrodes while on storing the battery, see page turning the engine over.

  • Page 67: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Clutch: Overall length: Recommended brand: Clutch type: 2065 mm (81.3 in) YAMALUBE Wet, multiple-disc Overall width: Type: Transmission: 800 mm (31.5 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, Primary reduction system: Overall height: 20W-40 or 20W-50 Spur gear 1180 mm (46.5 in) Recommended engine oil grade: Primary reduction ratio:...
  • Page 68 SPECIFICATIONS Trail: Front brake: Voltage, capacity: 111.0 mm (4.37 in) 12 V, 4.0 Ah Type: Front tire: Fuse: Single disc brake Type: Operation: Fuse: With tube Right hand operation 10.0 A Size: Recommended fluid: 80/100-21 NHS DOT 4 Manufacturer/model: Rear brake: PIRELLI/MT320H Type: Rear tire:...

  • Page 69: Consumer Information

    Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
  • Page 70 INDEX Fuel cock ..........4-5 Steering, checking.........7-25 Fuel tank breather hose......4-4 Storage............8-3 Air filter element, cleaning..... 7-11 Fuel tank cap .......... 4-3 Supporting the motorcycle ....7-28 Fuse, replacing ........7-27 Battery........... 7-26 Throttle cable free play, checking ..7-14 Brake and clutch levers, checking and Handlebar switches ........
  • Page 72 YAMAHA MOTOR DA AMAZÔNIA LTDA. PRINTED IN BRAZIL 06,2010...

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