Checking The Clutch Housing; Checking The Clutch Boss; Checking The Pressure Plate; Checking The Pull Lever Shaft And Pull Rod - Yamaha XT660R S Service Manual

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• clutch spring free length a

Out of specification → Replace the clutch

springs as a set.

Clutch spring free length

55.6 mm (2.19 in)

<Limit>: 52.82 mm (2.08 in)

CHECKING THE CLUTCH HOUSING

• clutch housing dogs

Damage/pitting/wear → Deburr the clutch

housing dogs or replace the clutch housing.

Pitting on the clutch housing dogs will cause

erratic clutch operation.

• clutch boss splines

Damage/pitting/wear → Replace the clutch

Pitting on the clutch boss splines will cause

erratic clutch operation.

• pressure plate 1

Cracks/damage → Replace.

Damage/wear → Replace.

CHECKING THE PULL LEVER SHAFT AND

• pull lever shaft pinion gear teeth 1

• pull rod teeth 2

Damage/wear → Replace the pull rod and

pull lever shaft pinion gear as a set.

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