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Read this manual carefully before operating this vehicle.
OWNER'S MANUAL
XT660Z
XT660ZA
56P-F8199-E0

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Troubleshooting

   Also See for Yamaha TENERE XT660ZA

   Summary of Contents for Yamaha TENERE XT660ZA

  • Page 1

    Read this manual carefully before operating this vehicle. OWNER’S MANUAL XT660Z XT660ZA 56P-F8199-E0...

  • Page 2

    Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. AMAHA MOTOR ELECTRONICS CO., LTD. 450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER...

  • Page 3

    Welcome to the Yamaha world of motorcycling! As the owner of the XT660Z - XT660ZA, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependa- bility.

  • Page 4: Important Manual Information

    IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 5

    IMPORTANT MANUAL INFORMATION EAUS1172 XT660Z - XT660ZA OWNER’S MANUAL ©2010 by YAMAHA MOTOR ESPAÑA S.A. 1st edition, June 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of YAMAHA MOTOR ESPAÑA S.A. is expressly prohibited. Printed in Spain.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION .....1-1 Seat..........3-16 Replacing the air filter element Adjusting the front fork ....3-17 and cleaning the check hose ..6-15 DESCRIPTION........2-1 Adjusting the shock absorber Checking the engine idling speed ..6-16 Left view ...........2-1 assembly ........3-18 Checking the throttle cable free Right view .........2-3 Sidestand........3-19 play ..........6-17...

  • Page 8

    TABLE OF CONTENTS Tail/brake light.........6-33 Replacing a turn signal light bulb...6-34 Replacing the license plate light bulb ..........6-34 Replacing an auxiliary light bulb..6-34 Supporting the motorcycle .....6-35 Front wheel ........6-36 Rear wheel ........6-37 Troubleshooting ......6-38 Troubleshooting charts ....6-40 MOTORCYCLE CARE AND STORAGE..........7-1 Matte color caution......7-1 Care ..........7-1...

  • Page 9: Safety Information

    SAFETY INFORMATION EAU10318 each time you use the vehicle to • Ride where other motorists can Be a Responsible Owner make sure it is in safe operating see you. Avoid riding in anot- As the vehicle’s owner, you are res- condition.

  • Page 10

    SAFETY INFORMATION • Always obey the speed limit Protective Apparel A passenger should also observe and never travel faster than majority fatalities from the above precautions. warranted by road and traffic motorcycle accidents are the result of conditions. head injuries. The use of a safety hel- Avoid Carbon Monoxide Poisoning •...

  • Page 11

    Yamaha accessories, which are avai- Shifting weights can create a adding cargo or accessories to your lable only from a Yamaha dealer, have sudden imbalance. Make sure motorcycle. Use extra care when been designed, tested, and approved...

  • Page 12

    SAFETY INFORMATION mended by Yamaha, even if sold and ground clearance or cornering edom of movement of the ope- installed by a Yamaha dealer. clearance, limit suspension tra- rator and may limit control abi- vel, steering travel or control ope-...

  • Page 13

    SAFETY INFORMATION Remove all loose items from the motorcycle. Check that the fuel cock (if equip- ped) is in the “OFF” position and that there are no fuel leaks. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement.

  • Page 14: Description

    DESCRIPTION EAU32220 Left view XT660Z 1. Idle adjusting screw (page 6-16) 9. Engine oil drain bolt (oil tank) (page 6-11) 2. Owner’s tool kit (page 6-1) 3. Air filter element (page 6-15) 4. Fuse box 1 (page 6-31) 5. Seat lock (page 3-16) 6.

  • Page 15

    DESCRIPTION XT660ZA 1. Main fuse (page 6-31) 9. Engine oil drain bolt (crankcase) (page 6-11) 2. Fuse box 1 (page 6-31) 10. Engine oil drain bolt (oil tank) (page 6-11) 3. Idle adjusting screw (page 6-16) 11. Front wheel hub 4.

  • Page 16: Right View

    DESCRIPTION EAU32230 Right view XT660Z 10. Grab bar 18. Brake pedal (page 3-12) 11. Main fuse (page 6-31) 12. Battery (page 6-29) 13. Rear brake fluid reservoir (page 6-21) 14. Coolant reservoir (page 6-14) 15. Front brake fluid reservoir (page 6-21) 16.

  • Page 17

    DESCRIPTION XT660ZA 12. Rear brake fluid reservoir (page 6-21) 20. Brake pedal (page 3-12) 13. Fuse box 2 (page 6-31) 21. Rear wheel hub 14. Owner’s tool kit (page 6-1) 15. Coolant reservoir (page 6-14) 16. Battery (page 6-29) 17. Front brake fluid reservoir (page 6-21) 18.

  • Page 18: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-11) 9. Main switch/steering lock (page 3-2) 2. Left handlebar switches (page 3-9) 3. Multi-function display (page 3-6) 4. Right handlebar switches (page 3-9) 5. Throttle grip (page 6-17) 6. Brake lever (page 3-11) 7.

  • Page 19: Instrument And Control Functions

    Since re-registering is a difficult pro- Do not submerse any key in cess, take the vehicle along with all water. three keys to a Yamaha dealer to have Do not expose any key to them re-registered. Do not use the excessively high temperatures.

  • Page 20: Main Switch/steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS Keep other immobilizer system EAU10472 power, the meter lighting, taillight, Main switch/steering lock keys away from the main license plate light and auxiliary lights switch as they may cause sig- come on, and the engine can be star- nal interference.

  • Page 21

    INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU10941 (Parking) The steering is locked, and the tai- llight, license plate light and auxiliary lights are on. The hazard lights and turn signal lights can be turned on, but all other electrical systems are off.

  • Page 22: Indicator And Warning Lights

    INSTRUMENT AND CONTROL FUNCTIONS EAU47040 For XT660ZA If the indicator light does not come on Indicator and warning lights for a few seconds, then go off, have a Yamaha dealer check the electrical For XT660Z circuit. EAUB1520 Neutral indicator light “ ”...

  • Page 23

    If this occurs, have a Yamaha dea- king. Therefore, be careful not to key to “ON”. The warning light should ler check the self-diagnosis system.

  • Page 24: Multi-function Display

    “ON”, or if the indicator light remains last set to zero) on, have a Yamaha dealer check the a fuel reserve tripmeter (which electrical circuit. 1. Tachometer shows the distance traveled sin- 2.

  • Page 25

    INSTRUMENT AND CONTROL FUNCTIONS buttons, turn the key to “ON”. ECA10031 When the fuel amount in the fuel tank NOTICE When the digits start flashing, decreases to XT660Z 6.7 L (1.76 US Do not operate the engine in the push the “SELECT” button to gal, 1.46 Imp.gal) - XT660ZA 5.8 L tachometer red zone.

  • Page 26

    This fuel meter is equipped with a self- diagnosis system. If the electrical circuit Fuel meter is defective, all the segments start flas- hing. If this occurs, have a Yamaha dea- ler check the electrical circuit. Self-diagnosis devices 1. Clock 2.

  • Page 27: Anti-theft Alarm (optional)

    If any of the immobilizer system cir- cuits are defective, the immobilizer system indicator light starts flashing. If this occurs, have a Yamaha dealer check the vehicle. If the indicator light slowly flashes five 1. Pass switch “...

  • Page 28: Pass Switch

    INSTRUMENT AND CONTROL FUNCTIONS Right switch to “ ”. To signal a left-hand “ ” to stop the engine in case of an turn, push this switch to “ ”. When emergency, such as when the vehicle released, the switch returns to the overturns or when the throttle cable is center position.

  • Page 29: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12871 EAU26823 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever 2. Position adjusting dial 3. Arrow mark The clutch lever is located at the left The shift pedal is located on the left 4.

  • Page 30: Brake Pedal

    EAU12941 EAU26794 Brake pedal ABS (for ABS models) brake lever. The Yamaha ABS (Anti-lock Brake System) features a dual electronic control system, which acts on the front and rear brakes independently. The ABS is monitored by an ECU, which will have recourse to manual braking if a malfunction occurs.

  • Page 31: Fuel Tank Cap

    ABS is operating. However, special tools are required, so please consult your Yamaha dealer when perfor- ming this test. ECA16120 1. Front wheel hub NOTICE Keep any type of magnets (inclu- 1.

  • Page 32: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU13212 Fuel The fuel tank cap cannot be closed Make sure there is sufficient gasoline unless the key is in the lock. In addi- in the tank. tion, the key cannot be removed if the EWA10881 cap is not properly closed and loc- WARNING ked.

  • Page 33: Fuel Tank Breather/overflow Hose

    Make sure that the end of the fuel Your Yamaha engine has been desig- tank breather/overflow hose is ned to use premium unleaded gasoli- positioned inside of the clamp. 3-15...

  • Page 34: Catalytic Converters

    INSTRUMENT AND CONTROL FUNCTIONS EAU13445 ECA10701 EAU13861 Catalytic converters Seat NOTICE This vehicle is equipped with catalytic Use only unleaded gasoline. The converters in the exhaust system. To remove the seat use of leaded gasoline will cause 1. Insert the key into the seat lock, unrepairable damage to the cataly- EWA10862 turn it counterclockwise, and...

  • Page 35: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS EAUS1920 Adjusting the front fork For XT660Z: This front fork is equipped with spring preload adjusting bolts. EWA10180 WARNING Always adjust both fork legs 1. Projection equally, otherwise poor handling 1. Spring preload adjusting bolt 2. Seat holder and loss of stability may result.

  • Page 36: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS For XT660ZA: EAUB1462 Adjusting the shock This front fork cannot be adjusted. absorber assembly This shock absorber assembly is equipped with a spring preload adjus- ting ring. ECA10101 NOTICE To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings.

  • Page 37: Sidestand

    Raise the sidestand Do not deform or damage the below and have a Yamaha dealer or lower it with your foot while holding cylinder in any way. Cylinder repair it if it does not function pro- the vehicle upright.

  • Page 38: Ignition Circuit Cut-off System

    INSTRUMENT AND CONTROL FUNCTIONS EAU15314 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.

  • Page 39

    INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.

  • Page 40: For Your Safety - Pre-operation Checks

    Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures pro- vided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...

  • Page 41

    • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-17, 6-25 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. 6-25 Control cables •...

  • Page 42

    FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE • Check operation of ignition circuit cut-off system. 3-19 Sidestand switch • If system is not working correctly, have Yamaha dealer check vehicle.

  • Page 43: Operation And Important Riding Points

    Yamaha following conditions must be met: case of a turnover. To start the engine dealer.

  • Page 44: Shifting

    When the transmission is in the neu- down repeatedly until it reaches the tral position, the neutral indicator light end of its travel, and then slightly rai- should be on, otherwise have a se it. Yamaha dealer check the electrical circuit.

  • Page 45: Tips For Reducing Fuel Consumption

    OPERATION AND IMPORTANT RIDING POINTS ECA10260 EAU16810 EAU16841 Tips for reducing fuel Engine break-in NOTICE There is never a more important Even with the transmission in consumption period in the life of your engine than the neutral position, do not Fuel consumption depends largely on the period between 0 and 1600 km coast for long periods of time...

  • Page 46: Parking

    Yamaha dealer check the vehi- trians or children are not likely cle. to touch them and be burned. Do not park on a slope or on...

  • Page 47: Periodic Maintenance And Adjustment

    To avoid possible burns, let nance work correctly. service or while using the vehicle. If brake components cool before tou- you are not familiar with vehicle ching them. service, have a Yamaha dealer per- form service.

  • Page 48

    PERIODIC MAINTENANCE AND ADJUSTMENT If you do not have the tools or expe- rience required for a particular job, have a Yamaha dealer perform it for you.

  • Page 49: Periodic Maintenance Chart For The Emission Control System

    From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.

  • Page 50: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770C General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK 1000 km 10000 km 20000 km 30000 km 40000 km (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Air filter element •...

  • Page 51

    PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK 1000 km 10000 km 20000 km 30000 km 40000 km (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and for √ √ √...

  • Page 52

    PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK 1000 km 10000 km 20000 km 30000 km 40000 km (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and for oil √ √...

  • Page 53

    PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK 1000 km 10000 km 20000 km 30000 km 40000 km (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Lights, signals and • Check operation. √ √...

  • Page 54: Removing And Installing Panels

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 To install the panel Removing and installing Place the panel in the original posi- panels tion, and then install the bolts. The panels shown need to be remo- ved to perform some of the mainte- nance jobs described in this chapter.

  • Page 55: Checking The Spark Plug

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU19604 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart.

  • Page 56

    Do not attempt Spark plug gap: to diagnose such problems yourself. 0.7–0.8 mm (0.028–0.031 in) Instead, have a Yamaha dealer check the vehicle. To install the spark plug 1. Clean the surface of the spark 2. Check the spark plug for electro-...

  • Page 57: Engine Oil And Oil Filter Element

    PERIODIC MAINTENANCE AND ADJUSTMENT EAUB1561 4. If the engine oil is below the mini- Engine oil and oil filter The engine oil tank is located mum level mark, add sufficient oil element inside of the frame. of the recommended type to rai- The engine oil should be between se it to the correct level.

  • Page 58

    PERIODIC MAINTENANCE AND ADJUSTMENT 3. Place an oil pan under the engine 6. Remove the oil filter element to collect the used oil. drain bolt to drain the oil from the 4. Remove the engine oil filler cap oil filter element. and the drain bolt to drain the oil from the crankcase.

  • Page 59

    PERIODIC MAINTENANCE AND ADJUSTMENT 16. Install the engine guard by insta- Tightening torques: Be sure to wipe off spilled oil on any lling the screws. Engine oil drain bolt (crankcase): parts after the engine and exhaust 30 Nm (3.0 m·kgf, 22 ft·lbf) Engine oil drain bolt (oil tank): system have cooled down.

  • Page 60: Coolant

    2. Maximum level mark added to the coolant, have a 3. Minimum level mark Yamaha dealer check the anti- 4. Coolant reservoir cap freeze content of the coolant The coolant level must be chec- 3.

  • Page 61: Replacing The Air Filter Element And Cleaning The Check Hose

    The air filter element should be repla- Have a Yamaha dealer change the ced at the intervals specified in the coolant. WARNING! Never attempt periodic maintenance and lubrication to remove the radiator cap when chart.

  • Page 62: Checking The Engine Idling Speed

    2. If dirt or water is visible, remove Check the engine idling speed and, if necessary, have it corrected by a Yamaha the hose, clean it, and then install dealer. Engine idling speed: 1400–1600 r/min 1.

  • Page 63: Checking The Throttle Cable Free Play

    To prevent motorcycle, note the following points this from occurring, the valve clearan- regarding the specified tires. ce must be adjusted by a Yamaha dealer at the intervals specified in the Tire air pressure periodic maintenance and lubrication The tire air pressure should be chec- chart.

  • Page 64

    200 kPa (2.00 kgf/cm ted below have been approved for 1. Tire sidewall 29 psi, 2.00 bar) 2. Tire tread depth this model by Yamaha Motor Co., Ltd. High-speed riding: Front: The tires must be checked before each 210 kPa (2.10 kgf/cm ride.

  • Page 65: Spoke Wheels

    PERIODIC MAINTENANCE AND ADJUSTMENT ding the tires, should be left to EAU21942 Front tire: Spoke wheels a Yamaha dealer, who has the Size: EWA10610 necessary professional know- XT660Z 90/90-21M/C 54S WARNING XT660Z 90/90-21M/C 54T ledge and experience. XT660ZA 90/90-21M/C 54S...

  • Page 66: Adjusting The Clutch Lever Free Play

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU22043 7. Tighten the locknut at the crank- Adjusting the clutch lever If the specified clutch lever free play case. free play could be obtained as described abo- 8. Tighten the locknut at the clutch ve, skip steps 4–7. lever and then slide the rubber The clutch lever free play should mea- cover to its original position.

  • Page 67: Checking The Front And Rear Brake Pads

    If a brake pad is damaged or if the lining thickness is less than 10 mm 1. Wear indicator groove (0.04 in), have a Yamaha dealer repla- ce the brake pads as a set. Each front brake pad is provided with...

  • Page 68

    EAU22731 sing leakage and poor braking Changing the brake fluid performance. Have a Yamaha dealer change the brake fluid at the intervals specified in Recommended brake fluid: the TIP after the periodic maintenan- 1. Minimum level mark DOT 4 ce and lubrication chart.

  • Page 69: Drive Chain Slack

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU22760 3. Move the rear wheel by pushing Drive chain slack the motorcycle to locate the tigh- The drive chain slack should be chec- test portion of the drive chain, ked before each ride and adjusted if and then measure the drive chain necessary.

  • Page 70: Cleaning And Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU23025 cants for the drive chain, as Cleaning and lubricating the Using the alignment marks on each they may contain substances drive chain side of the swingarm, make sure that that could damage the O-rings. both drive chain pullers are in the The drive chain must be cleaned and [ECA11111] same position for proper wheel align-...

  • Page 71: Checking And Lubricating The Cables

    Clutch lever: Lithium-soap-based grease be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or repla- ce it. EWA10711 WARNING Damage to the outer housing of...

  • Page 72: Checking And Lubricating The Brake Pedal

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU23182 EAU23202 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease brake pedal sidestand The operation of the brake pedal The operation of the sidestand should should be checked before each ride, be checked before each ride, and the and the pedal pivot should be lubrica- sidestand pivot and metal-to-metal ted if necessary.

  • Page 73: Lubricating The Rear Suspension

    The swingarm pivots must be lubrica- at the intervals specified in the perio- ted by a Yamaha dealer at the inter- dic maintenance and lubrication vals specified in the periodic mainte- chart.

  • Page 74: Checking The Steering

    2. Hold the lower ends of the front have a Yamaha dealer check or fork legs and try to move them repair it. forward and backward. If any free play can be felt, have a Yamaha dealer check or repair the stee- ring. 6-28...

  • Page 75: Checking The Wheel Bearings

    (See page 3-16). Remove the battery holder bracket by removing the bolts. 1. Battery Have a Yamaha dealer access the The front and rear wheel bearings battery. must be checked at the intervals spe- These models are equipped with a...

  • Page 76

    PERIODIC MAINTENANCE AND ADJUSTMENT EWA10760 To charge the battery: 2. If the battery will be stored for Have a Yamaha dealer charge the more than two months, check it WARNING battery as soon as possible if it seems at least once a month and fully Electrolyte is poisonous and to have discharged.

  • Page 77: Replacing The Fuses

    2. Remove the blown fuse, and then be replaced by a Yamaha dealer. install a new fuse of the specified Fuse box 2 (for ABS model only) and amperage. WARNING! Do not...

  • Page 78: Replacing A Headlight Bulb

    1. Headlight coupler 4. If the fuse immediately blows 2. Headlight bulb holder Do not use a headlight bulb of a again, have a Yamaha dealer 3. Headlight bulb wattage higher than specified. check the electrical system. 6-32...

  • Page 79: Tail/brake Light

    If the tail/brake light does not come away from a lit headlight bulb, and on, have a Yamaha dealer check it. do not touch the bulb until it has cooled down. 3. Place a new headlight bulb into position, and then secure it with the bulb holder.

  • Page 80: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24204 EAUM2202 EAU42652 Replacing a turn signal light Replacing the license plate Replacing an auxiliary light bulb light bulb bulb 1. Remove the turn signal light lens 1. Remove the socket (together This model is equipped with two auxi- by removing the screw.

  • Page 81: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND ADJUSTMENT 5. Install the auxiliary light socket EAU24350 placing a jack either under each side Supporting the motorcycle (together with the bulb) by pus- of the frame in front of the rear wheel Since this model is not equipped with hing it in.

  • Page 82: Front Wheel

    EWA14840 1. Lift the wheel up between the WARNING fork legs. 2. Insert the wheel axle. For the ABS model, have a Yamaha 3. Install the brake calipers by insta- dealer remove and install the whe- lling the bolts. EAUB1441...

  • Page 83: Rear Wheel

    EWA14840 page 6-35. WARNING 3. Remove the axle nut. Tightening torques: For the ABS model, have a Yamaha Wheel axle: dealer remove and install the wheel. 60 Nm (6.0 m·kgf, 44 ft·lbf) Front wheel axle pinch bolt: 18 Nm (1.8 m·kgf, 13 ft·lbf)

  • Page 84: Troubleshooting

    Imitation parts may look side. like Yamaha parts, but they are often inferior, have a shorter service life and Make sure that the slot in the bra- can lead to expensive repair bills.

  • Page 85

    PERIODIC MAINTENANCE AND ADJUSTMENT area, including pilot lights from water heaters or furnaces. Gasoli- ne or gasoline vapors can ignite or explode, causing severe injury or property damage. 6-39...

  • Page 86: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 87

    Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 88: Motorcycle Care And Storage

    Be nerable. Rust and corrosion can sure to consult a Yamaha dealer for develop even if high-quality compo- Cleaning advice on what products to use ECA10772 nents are used.

  • Page 89

    MOTORCYCLE CARE AND STORAGE water, diluted mild detergent pounds for plastic may leave with water may be used. Be scratches on the windshield. Salt sprayed on roads in the winter sure to rinse off any detergent Test the product on a small hid- may remain well into spring.

  • Page 90: Storage

    WARNING ring it with a tarp, while it is still Contaminants on the brakes or Consult a Yamaha dealer for wet, will allow water and humi- tires can cause loss of control. advice on what products to use.

  • Page 91

    MOTORCYCLE CARE AND STORAGE stabilizer (if available) to prevent electrodes while turning the the fuel tank from rusting and the engine over. Make any necessary repairs before [EWA10951] fuel from deteriorating. 4. Lubricate all control cables and storing the motorcycle. 3.

  • Page 92: Specifications

    SPECIFICATIONS Dimensions: Compression ratio: Cooling system: 10.00 :1 Overall length: Coolant reservoir capacity (up to the maxi- Starting system: XT660Z 2246 mm (88.42 in) mum level mark): Electric starter XT660ZA 2260 mm (89.0 in) 0.50 L (0.53 US qt, 0.44 Imp.qt) Lubrication system: Overall width: Radiator capacity (including all routes):...

  • Page 93

    SPECIFICATIONS Primary reduction ratio: Size: Loading condition: 75/36 (2.083) XT660Z 90/90-21M/C 54S XT660Z 90 -190 kg (198 -419 lb) Secondary reduction system: XT660Z 90/90-21M/C 54T XT660ZA 90 -188 kg (198 -414 lb) Chain drive XT660ZA 90/90-21M/C 54S Front: Secondary reduction ratio: Manufacturer/model: 230 kPa (2.30 kgf/cm , 33 psi, 2.30 bar)

  • Page 94

    SPECIFICATIONS Rear brake: Headlight: Fuses: Type: Bulb type: Main fuse: Single disc brake Halogen bulb 30.0 A Operation: Bulb voltage, wattage x quantity: Headlight fuse: Right foot operation 20.0 A Low beam headlight: Recommended fluid: Signaling system fuse: 12 V, 55.0 W x 1 DOT 4 10.0 A High beam headlight:...

  • Page 95: Consumer Information

    FOR XT660Z ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number The vehicle identification number is 1.

  • Page 96

    CONSUMER INFORMATION under the passenger seat. (See page 3-16). Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.

  • Page 97

    INDEX Parking ............5-4 Part locations ..........2-1 ABS (for ABS models)......3-12 Front and rear brake pads, checking ..6-21 Pass switch..........3-10 ABS warning light (for ABS models) ..3-5 Front fork, adjusting.........3-17 Air filter element and check hose, replacing Front fork, checking .........6-27 and cleaning ..........6-15 Fuel ............3-14 Rear suspension, lubricating ....6-27...

  • Page 98

    INDEX Wheel (front)..........6-36 Wheel (rear) ..........6-37 Wheel bearings, checking......6-29 Wheels .............6-19...

  • Page 100

    YAMAHA MOTOR ESPAÑA, S.A. PRINTED IN SPAIN 2010.06...

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Tenere xt660z

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