Some Sawing Practices - KBC BAH-1010AVS Instruction Manual

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'BAND SAW CU'ITING
-
A PRACTICAL GUIDE
Setion
6
A particular blade may have teeth which are too hard at the tips, causing them to break off in the
material. This is most likely to happen as a result of chips wedging together in the cut. A broken
tooth in the material can easily cause dulling on one side of the entire blade before it is dislodged
fiom the cut.
Tooth Form and Spacing:
The selection of a tooth form generally is determined by the material to be cut. There are three
general factors to consider:
TO&
fonn, style or shape of the teeth; Tooth spacing, The number of
teeth to the inch; and tooth
set,
which provides clearance for the body of the blade. Three styles of
tooth
are
shown in Fig.6.3 below:
1
10' RAKE
Fig. 6.3 Three styles of tooth
Material Size and Shape:
The optimum material width for a band saw blade is 1 inch wide by 0.35 thick and is about 5
inches long. Below this width tooth loading may become excessive and the cutting rate must be
reduced. Above this width blade control begins to be losf as discussed below. Since the blade
"sees" only that material it is cutting, the shape of the stock being cut will also affect cutting
speeds, particularly if the piece is excessively wide or if it varies in the dimensions beiig cut.
Guide Spacing:
The rigidity of the blade is a function of guide spacing, with rigidity being reduced to the third
power as the distance between the guides increases. For example, with guides spaced 2 inches
apart, blade deflection might be approximately 0.2. Under the same conditions, but with the
guides spaced at 4 inches apart, blade deflection would be approximately 0.8.
This is a much simplified version of the formula, because it does not consider band tension or
guide design. It is important to recognize, for example that rollers are considered as a pivotal
contact. Whereas carbide faces could be considered as anchored supports. A more complete
deviation, including band tension and guide design, is included in Roark's handbook, "Formula
for stress and strain".
6.3 Some Sawing Practices
6.3.1. Selection of Saw Pitch
:
Sawing "Rules of Thumb":
1. The thinner the stock, the finer the saw pitch
2. The thicker the stock, the coarser the saw pitch
3. The more difficult the stock, the finer the saw pitch
4.
The softer the material
,
the coarser the saw pitch
,Always have at least three teeth in contact with the material being cut.