Related Manuals for Xantrex XW4024 230 50
Summary of Contents for Xantrex XW4024 230 50
- Page 1 Xantrex™ XW Hybrid Inverter/Charger Xantrex XW4024 230 50 Xantrex XW4548 230 50 Xantrex XW6048 230 50 Installation Guide www.schneider-electric.com...
- Page 2 YOUR SCHNEIDER ELECTRIC DISTRIBUTOR SOLIGENT 800-967-6917 www.soligent.net...
- Page 3 Xantrex XW Hybrid Inverter/Charger Installation Guide www.schneider-electric.com...
- Page 4 Notice of Copyright Copyright © 2008, 2010 Xantrex Technology Inc. All rights reserved. No part of this document may be reproduced in any form or disclosed to third parties without the express written consent of: Xantrex Technology Inc.
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Page 5: About This Guide
Consult individual battery manufacturers for this information. Audience This Guide is intended for anyone installing the Xantrex XW Power System. Installers must be certified technicians or electricians. Organization This guide is organized into two chapters and one appendix. - Page 6 About This Guide Related Information For additional information about operating the Xantrex XW Inverter/Charger, see the Xantrex XW Inverter/Charger Operation Guide (975-0385-01-02). For more information about related components, refer to: • Xantrex XW Power System Installation Overview (975-0238-01-01) • Xantrex XW System Control Panel Owner’s Guide (975-0298-01-01) •...
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Page 7: Important Safety Instructions
Installation Guide for future reference. WARNING: Limitations on use The Xantrex XW Power System is not intended for use in connection with life support systems or other medical equipment or devices. 1. Before using the Xantrex XW Series Inverter/Charger, read all instructions and cautionary markings on the Xantrex XW Series Inverter/Charger and the batteries, as well as all appropriate sections of this guide. -
Page 9: Table Of Contents
Network Layout - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–10 Connecting Xantrex Xanbus-Enabled Devices - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–11 Connecting AC Sync Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–11... - Page 10 Xantrex XW Series Inverter/Charger Efficiency - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4...
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Page 11: Introduction
Introduction Chapter 1, “Introduction” lists and describes the components and basic features of the Xantrex XW Power System. For this Topic See..“System Overview” page 1–2 “System Components and Accessories” page 1–4 This manual for use by qualified personnel only... -
Page 12: System Overview
Introduction System Overview The Xantrex XW Power System consists of several devices, components, and optional accessories that, when installed together, create a renewable energy power system that can be customized to suit nearly any application—off-grid, grid-tie, or backup. System Diagram... - Page 13 Consult your local certified installer or local electrical authority to ensure compliance. Figure 1-2 Xantrex XW Power System Installation with Renewable Energy Example 975-0384-01-02 1–3 This manual for use by qualified personnel only...
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Page 14: System Components And Accessories
The Xantrex XW Series Inverter/Charger is a self-contained DC to AC inverter, battery charger, and AC transfer switch. Up to four inverters can be installed in parallel to create larger 230-volt, single-phase systems, allowing for increased capacity. -
Page 15: Xantrex Xw Conduit Box
Figure 1-4 Xantrex XW Conduit Box The Xantrex XW Conduit Box comes in two pieces and mounts directly to the bottom of the inverter/charger with keyhole slots and screws. It is secured to the inverter by two #10-32 screws on the bottom of the inverter, and it is secured to the wall by two screws (not provided). -
Page 16: Xantrex Xw System Control Panel
Xantrex XW Power System accessory, the Xantrex XW System Control Panel eliminates the need for separate control panels for each device and gives a single point of control to set up and monitor an entire Xantrex XW Power System. Figure 1-6 Xantrex XW System Control Panel... - Page 17 Xantrex XW Automatic Generator Start. For more information, see the Xantrex XW Automatic Generator Start Owner’s Guide. Xantrex XW A Xantrex XW System Control Panel is required to configure the Xantrex XW System Control Automatic Generator Start and monitor generator starting and stopping activity.
- Page 18 1–8...
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Page 19: Inverter/Charger Installation
Inverter/Charger Installation Chapter 2, “Inverter/Charger Installation” describes how to mount and install the Xantrex XW Inverter/Charger. For this Topic See... “Pre-Installation” page 2–2 “Step 1: Installing the Mounting Plate” page 2–4 “Step 2: Mounting the Inverter” page 2–7 “Step 3: Installing Communications Cables”... -
Page 20: Pre-Installation
Remove your choice of knockouts from the chassis to facilitate conduit installation for wire runs. Make sure no debris from this procedure remains inside the inverter enclosure. Important: Do not drill, cut, or punch holes into the Xantrex XW Inverter/Charger. Use only the knockouts provided for conduit entry. 2–2... -
Page 21: Clearance Requirements
Figure 2-1 Clearance Requirements Mounting The Xantrex XW Power System is designed to be mounted on a vertical surface. The supporting surface must be strong enough to support a minimum of 60 kg for a single inverter/charger. To facilitate installation, a wall mounting plate (Part Number 210-0462-01-01) is provided for each Xantrex XW Inverter/Charger. -
Page 22: Step 1: Installing The Mounting Plate
Inverter/Charger Installation Step 1: Installing the Mounting Plate Each Xantrex XW Inverter/Charger requires a separate mounting plate. This bracket is first attached to the wall, and then the inverter/charger is attached to the wall bracket. The wall bracket is attached to the wall with lag bolts or other fasteners, provided by the installer. - Page 23 Step 1: Installing the Mounting Plate All measurements in mm Figure 2-2 Mounting Plate Dimensions 975-0384-01-02 2–5 This manual for use by qualified personnel only...
- Page 24 Mount the next bracket adjacent to the first one. The brackets are designed to interlock, so additional mounting brackets are easily installed without additional measuring or levelling. Figure 2-3 Mounting the Bracket for the Xantrex XW Inverter/Charger or Distribution Panel 2–6 975-0384-01-02...
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Page 25: Step 2: Mounting The Inverter
Step 2: Mounting the Inverter Step 2: Mounting the Inverter Align the flange on the back of the Xantrex XW Inverter/Charger with the bottom edge of the mounting plate. Lower the flange on the inverter onto the mounting plate. CAUTION: Before releasing the full weight of the inverter, make sure it is seated properly on the mounting plate. -
Page 26: Step 3: Installing Communications Cables
Guidelines for Routing the Communications Cables WARNING: Shock hazard Do not route the Xantrex Xanbus or AC Sync cables in the same conduit or panel as the AC and DC power cabling. For maximum performance of your network, follow these guidelines when routing the communications cables. -
Page 27: Xantrex Xanbus Network Components
The power supply must be capable of providing 15 VDC/200 mA to each device. The Xantrex XW Inverter/Charger can provide sufficient network power. -
Page 28: Network Layout
Inverter/Charger Installation Network Layout Each device on the network is linked with separate lengths of Xantrex Xanbus cable, as shown in Figure 2-7. CAUTION: Unpredictable device behavior Do not connect one end of the network to the other to make a ring. -
Page 29: Connecting Xantrex Xanbus-Enabled Devices
40 m. 3. Mount the devices according to the installation instructions for each device. 4. Use an appropriate length of Xantrex Xanbus cable to connect each device. 5. Insert a terminator into the open network port of the Xantrex Xanbus-enabled device at each end of the network. -
Page 30: Step 4: Wiring The Inverter
Also, do not allow the battery bank to become completely discharged. If the voltage of the battery bank falls below 10 volts, the Xantrex XW Power System will not operate. -
Page 31: Torque Values For The Xantrex Xw Series Inverter/Charger
Size 70 mm (#2/0 AWG) 175 amps 120 mm (#4/0 AWG) 250 amps Torque Values for the Xantrex XW Series Inverter/Charger Table 2-4 Torque Values for AC Wiring (AC Terminals and Ground Bar) Wire Size Torque Value In-lb 14–10 2.5–6 6–4... -
Page 32: Inverter Grounding
The Xantrex XW Inverter/Charger and Xantrex XW Solar Charge Controller are provided with ground terminals that must be reliably connected to ground (protective earth) by appropriately sized equipment grounding conductors. -
Page 33: Making Dc Connections
Step 4: Wiring the Inverter Making DC Connections This section describes how to make DC connections between the inverter/ charger and the batteries. Battery cables must be provided by the installer (see Table 2-2 on page 2–13). This section also provides procedures for installing the battery temperature sensor. -
Page 34: Connecting The Batteries
2. Install a DC fuse and disconnect switch or a DC circuit breaker between the inverter/charger and the battery. They must be installed in the positive side of the DC circuit, as close as possible to the battery. See Figure 2-9, “Xantrex XW Inverter/Charger DC Connections” on page 2–16. - Page 35 Step 4: Wiring the Inverter Important: The next step is the last cable connection. A spark is normal when this connection is made. 7. Connect the other end of the cable to the NEGATIVE (–) terminal on the battery. 8. Use a wrench to tighten the bolt to the required torque. 9.
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Page 36: Installing The Battery Temperature Sensor
The Battery Temperature Sensor (BTS) regulates battery charging based on battery temperature. Installing a sensor extends battery life by preventing overcharging in warm temperatures and undercharging in cold temperatures. The BTS is supplied with the Xantrex XW Inverter/Charger. The replacement part number is 808-0232-02. 2–18... -
Page 37: Making Ac Connections
Do not use an RCD -equipped AC source to power the Xantrex XW Inverter/ Charger grid or generator inputs. The AC input filters on the Xantrex XW Inverter/ Charger may cause nuisance tripping of ground fault-protected outputs. 1.Residual Current Detection 975-0384-01-02 2–19... -
Page 38: Accessing The Ac Terminal Block And Ac Ground Bar
AC Generator input, and AC Load connections. The neutrals are connected to each other, requiring only one neutral connection when the installation uses a Xantrex XW Power Distribution Panel. Without the Xantrex XW Power Distribution Panel, additional neutral connections may be required at the input sources. -
Page 39: Ac Equipment Grounding
Generator Disconnect Main Utility Panel (230 V) Primary System Ground Generator _Grounding.vsd/AC Grounding /April 10, 2008 Actual grounding requirements may © 2006 Xantrex Technology Inc . Figure 2-13 AC Equipment Grounding 975-0384-01-02 2–21 This manual for use by qualified personnel only... -
Page 40: Ac Wiring To The Inverter Load Sub-Panel
1. Determine the location for the inverter load sub-panel, and install it according to the manufacturer’s directions. 2. Install an AC conduit between the Xantrex XW Inverter/Charger and the inverter load sub-panel. 3. Determine which circuits the inverter will power, and install the appropriate circuit breakers into the inverter panel. -
Page 41: Ac System Bonding
System bonding must be done in one place only to avoid ground loops, and it must be done differently in on-grid and off-grid systems. The Xantrex XW Inverter/Charger does not connect the neutral to ground. The AC System Bonding for On-grid input neutral is already bonded to ground by the incoming utility grid system. - Page 42 Actual wiring and grounding requirements may vary. _AC Wiring-to-subpanel-EU.vsd May 3, 2010 © 2007 Xantrex Technology Inc . Figure 2-14 Wiring the Xantrex XW Inverter/Charger to the Inverter Load Sub-Panel and Utility Grid 2–24 975-0384-01-02 This manual for use by qualified personnel only...
- Page 43 Step 4: Wiring the Inverter (AC2) AC IN AC OUT AC IN Generator GRID LOAD (AC1) Disconnect Hybrid Inverter/Charger Torque all inverter terminal block connections according to Table 2-4 on page 2–13. AC Generator Actual wiring and grounding requirements may vary. AC Wiring - Generator.vsd May 3, 2010 Figure 2-15 Generator Wiring to the Inverter 975-0384-01-02...
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Page 44: Auxiliary (Aux) Port
• any device fault The auxiliary output can also be triggered manually using the Xantrex XW System Control Panel. The 12 VDC output can trigger a relay to disconnect batteries from the inverter/ charger when battery voltage or temperature are out of the ideal range. -
Page 45: Aux-Rpo: User Remote Power Off (Rpo)
Step 4: Wiring the Inverter AUX-RPO: User Remote Power Off (RPO) Connecting JU-2 (AUX-RPO) and JU-3 (AUX-COM) terminals together through an external switch (normal open contact) provides the system shut off function if the switch is closed. The external switch, if pressed, overrides the control provided from the front panel. -
Page 46: Basic Functional Test - Single Inverter
Basic Functional Test - Single Inverter The following steps perform a basic functional test of the Xantrex XW Inverter/ Charger. If any test fails, refer to the Troubleshooting section in the Xantrex XW Hybrid Inverter/Charger Operation Guide for assistance. Confirm All Connections Once the AC and DC wiring have been installed and connected, go back over all connections and make sure they are secure and have been installed correctly. -
Page 47: Enable The Inverter
Basic Functional Test - Single Inverter Note: If the inverter was previously powered up then it will power-up in the last operating state (Operating or Standby) All LEDs temporarily turn on. Button Figure 2-17 Power-up Display Enable the Inverter CAUTION: Equipment Damage Prior to activating the inverter, make sure that all AC loads are disconnected from the output of the inverter. -
Page 48: Ac Voltage Check
Inverter/Charger Installation This display indicates the Equalize inverter is disabled. Button Button Briefly press the Equalize button and the O button at the same time to enable or disable Invert mode. Figure 2-18 Enable the Inverter 3. Monitor the INVERT (Green kW) LED to confirm which mode the inverter is in: •... -
Page 49: Confirming Battery Charger Operation
Basic Functional Test - Single Inverter AC IN AC IN GRID LOAD (AC1) (AC2) Figure 2-19 Checking AC Voltage Confirming Battery Charger Operation To confirm battery charger operation: 1. Apply AC from grid or generator, and then confirm voltage. 2. Check LEDs (AC1 or AC2) on the front panel. One of them must be on for the unit to charge. - Page 50 Inverter/Charger Installation Check and verify all wiring and cable connections Check battery bank. Recharge with external Measure DC voltage Within tolerance? and confirm the correct 23–32 V for a 24 V system charger if necessary. polarity of the cable 46–64 V for a 48 V system Correct polarity.
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Page 51: Step 5: Installing Additional Inverters
Installing Communications Cables” on page 2–8. 5. Install a Xantrex XW System Control Panel. When installing more than one inverter at a location, a Xantrex XW System Control Panel is required to give each inverter (and other Xantrex Xanbus-enabled devices) a unique name and to modify the factory-installed default settings to match and support the installation. -
Page 52: Basic Functional Test-Multiple Inverters
Also, if the inverter has been pre-configured, it may go straight into normal operating mode. 5. Using the Xantrex XW System Control Panel, set the first (Master) inverter’s device number. a) Go to the inverter’s Advanced Settings menu by pressing the down arrow, and then Enter from System Status screen. - Page 53 “3Ph L2Slave,” or “3Ph L3Slave” depending on the line to which the unit is connected. e) Press Exit until the Xantrex XW System Control Panel displays the System Status screen again. 9. Check for faults. If fault conditions exist, correct them and then restart the Functional Test.
- Page 54 Apply DC power to inverter #1 Power-up Check display on Inv #1 for startup self-test 1. Set up Inverter #1 Use the Xantrex XW as the Master SCP to specify 2. Give it a unique configuration settings device number (e.g. 01)
- Page 55 Basic Functional Test—Multiple Inverters From previous page... Use Xantrex Set System XW SCP to Mode to enable system Operating Use Xantrex XW Use System Settings SCP to enable to enable invert mode both inverters on both inverters Confirm that Master Confirm invert...
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Page 57: Specifications
Specifications Appendix A, “Specifications” provides the electrical and mechanical specifications for the Xantrex XW Power System. This manual for use by qualified personnel only... -
Page 58: Electrical Specifications
Specifications Electrical Specifications Table A-1 Xantrex XW Power System Electrical Specifications Xantrex Xantrex Xantrex XW6048 230 50 XW4548 230 50 XW4024 230 50 Continuous Output Power 6,000 W 4,500 W 4,000 W Surge Rating 12,000 W (15 s) 9,000 W (20 s) -
Page 59: Xantrex Xw Series Inverter/Charger Overload Capability
Xantrex XW Series Inverter/Charger Overload Capability Loads connected to the inverter are seldom constant, and large loads are often operated for short periods. To accommodate larger loads, the Xantrex XW Inverter/Charger can temporarily exceed its continuous output power rating. The graphs below illustrate approximate operation time versus load. -
Page 60: Output Power Versus Ambient Temperature
Specifications Output Power Versus Ambient Temperature When the internal temperature of the Xantrex XW Series Inverter/Charger exceeds a preset limit, it begins to limit output power automatically so that maximum internal temperatures are not exceeded. Xantrex XW Series Power Derating... -
Page 61: Charging Efficiency (Typical
Electrical Specifications Charging Efficiency (Typical) 100% Xantrex XW6048 XW6048 Xantrex XW4548 XW4548 Xantrex XW4024 XW4024 Charge Current (Amps) Charging Efficiency (Power Factor Corrected) 100% Xantrex XW6048 Xantrex Xantrex XW4024 XW4548 XW6048 XW4548 XW4024 Charge Current (Amps) 975-0384-01-02 A–5 This manual for use by qualified personnel only... -
Page 62: Grid-Tie Sell Mode Efficiency (Typical
Specifications Grid-Tie Sell Mode Efficiency (Typical) 100% Xantrex XW4548 Xantrex XW4548 XW6048 XW6048 Xantrex XW4024 XW4024 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 Output Power (Watts) A–6 975-0384-01-02 This manual for use by qualified personnel only... -
Page 63: Mechanical Specifications
Three-character display indicates output power or charge current, and fault/warning codes. and equalize button. System Network Xantrex Xanbus (publish-subscribe network, no need for hubs or special cards) Enclosure Type IP 20, indoor, unheated Rated Temperature Range 0–40 °C... -
Page 64: Accessories
Accessory Part Number Power Distribution Panel 865-1015 Xantrex XW Conduit Box 865-1025 Inverter #2 Connection Kit 865-1020 Xantrex XW MPPT60 150 Solar Charge 865-1030-1 Controller Xantrex XW System Control Panel 865-1050 Xantrex XW Automatic Generator Start 865-1060 Network cables 3 ft (0.9 m): 809-0935 25 ft (7.6 m): 809-0940... - Page 65 Index AC Connections 2–19 mechanical specifications A–7 accessories A–8 Mounting 2–3 Additional Inverters 2–33 Mounting Bracket 2–4 Automatic Generator Start 1–6 Mounting the Inverter 2–7 AUX Port 2–26 AUX Port Terminal Assignments 2–27 AUX+12V Voltage Supply 2–26 overcurrent protection, requirements 2–13 AUX-RPO User Remote Power Off 2–27 specifications...
- Page 66 IX-2...
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Page 68: Schneider Electric
Schneider Electric www.schneider-electric.com ☎ ✉ North America 1 650 351 8237 1 925 245 1022 re.techsupport@schneider-electric.com 1 866 519 1470 France 0 825 012 999 fr-re-techsupport@fr.schneider-electric.com Deutschland +49 (0) 180 575 3 575 +49 (0) 2102 404 7101 pv-service@de.schneider-electric.com España +34 902 101 813 +34 933 055 026 es-sat@es.schneider-electric.com...