Table of Contents
Troubleshooting
Related Manuals for Xantrex Xantrex PRO XM 1000
Summary of Contents for Xantrex Xantrex PRO XM 1000
- Page 1 Xantrex PRO Inverter XM 1000 and XM 1800 t 1-800-670-0707 (toll-free in North America) 1-360-925-5097 (direct) f 1-360-925-5143 (direct) e CustomerService@xantrex.com www.xantrex.com Owner's Guide 975-0263-01-01 REV. B Printed in China...
- Page 2 Xantrex PRO Inverter Owner’s Guide...
- Page 3 Trademarks Xantrex PRO Inverter is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex International. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.
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Page 4: About This Guide
About This Guide Purpose The purpose of this Owner’s Guide is to provide explanations and procedures for installing, operating, and maintaining the Xantrex PRO Inverter (XM 1800 and XM 1000). Scope The Guide provides safety guidelines, detailed planning and setup information, procedures for installing the inverter, as well as information about operating and troubleshooting the installation. -
Page 5: Conventions Used
Important: These notes describe things which are important for you to know, but not as serious as a caution or warning. Related Information You can find more information about Xantrex Technology Inc. and its products and services at www.xantrex.com. 975-0263-01-01... -
Page 6: Important Safety Instructions
XM 1000), read all instructions and cautionary markings on the inverter, the batteries, and all appropriate sections of this guide. 2. Do not expose the Xantrex PRO Inverter to rain, snow, or spray. To reduce risk of fire hazard, do not cover or obstruct the ventilation openings. -
Page 7: Explosive Gas Precautions
Safety WARNING: Risk of injury or loss of life Do not use Xantrex PRO Inverter in connection with life support systems or other medical equipment or devices. Explosive Gas Precautions WARNING: Explosion hazard 1. Working in the vicinity of lead-acid batteries is dangerous. Batteries generate explosive gases during normal operation. -
Page 8: Precautions When Working With Batteries
Safety Precautions When Working With Batteries WARNING: Explosion or fire hazard 1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well ventilated. 3. - Page 9 AC receptacle and produces a low voltage charging output. Some chargers for small rechargeable batteries can be damaged if connected to the Xantrex PRO Inverter. Do not use the following with the inverter: •...
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Page 10: Table Of Contents
Contents Important Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -v 1 Introduction Quality Power - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–1 Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2 2 Features... - Page 11 Contents Connecting the DC Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–19 Testing Your Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–21 Testing in Invert Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–22 Testing in Shore Power Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–22...
- Page 12 Contents A Specifications Electrical Performance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–1 Physical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2 Mounting Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3 B Battery Types...
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Page 14: Introduction
Introduction Congratulations on your purchase of the Xantrex PRO XM Series Inverter (XM 1800 or XM 1000). The XM Series Inverter has been designed to give you quality power, ease of use, and reliability. Please take a few moments to read this chapter to familiarize yourself with the main performance features and protection features of the XM Series Inverter. -
Page 15: Comprehensive Protection
Introduction Comprehensive Protection The XM Series Inverter is equipped with numerous protection features to guarantee safe and trouble-free operation: Low battery alarm Alerts you if the battery has become discharged to 11.0 V or lower. Low battery voltage shutdown Shuts the XM Series Inverter down automatically if the battery voltage drops below 10.5 V. -
Page 16: Features
Features Chapter 2 describes the main features of the XM Series Inverter. Xantrex recommends that you familiarize yourself with these features before installing and operating the inverter. Materials List Your XM Series Inverter package includes: • One XM Series Inverter inverter •... -
Page 17: Front Panel
Features Front Panel XM 1000 shown Feature Description Detachable remote panel to display inverter status and battery status information. For more information about the remote panel, see “Front Panel Operation” on page 4–2. GFCI receptacles provide 1000 W (XM 1000) or 1800 W (XM 1800) of power to operate AC devices. -
Page 18: Rear Panel
Rear Panel Rear Panel XM 1000 shown Feature Description Negative DC cabling terminal connects to the cable connected to the negative terminal of the battery. Ventilation opening must not be obstructed for the proper operation of the cooling fan and inverter. - Page 19 2–4...
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Page 20: Installation
XM Series Inverter. Xantrex strongly recommends that you read the entire chapter before starting to install the XM Series Inverter, so that you can plan an installation that is suited to your power needs. - Page 21 Installation DISCONNECT SWITCH GROUND TO VEHICLE CHASSIS FUSE OR TO VEHICLE CIRCUIT BREAKER VEHICLE DEEP-CYCLE STARTING AUXILIARY BATTERY BATTERY GROUND TO GROUND TO VEHICLE VEHICLE CHASSIS CHASSIS FUSE OR TO DC LOADS CIRCUIT BREAKER DEEP-CYCLE AUXILIARY BATTERY ISOLATOR FROM ALTERNATOR CHARGER Figure 3-1 DC Input Configuration for Normal Loads 3–2...
- Page 22 Designing Your Installation TO VEHICLE FROM ALTERNATOR CHARGER GROUND TO VEHICLE VEHICLE CHASSIS STARTING BATTERY BATTERY ISOLATOR FUSE OR FUSE OR CIRCUIT CIRCUIT BREAKER BREAKER DEEP-CYCLE DEEP-CYCLE BATTERY BATTERY GROUND TO BATTERY SELECTOR VEHICLE CHASSIS SWITCH TO DC LOADS DEEP-CYCLE DEEP-CYCLE BATTERY BATTERY...
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Page 23: Installation Codes
Once you know how much power you will be using, you can determine how much battery capacity you need. Xantrex recommends that you purchase as much battery capacity as possible. -
Page 24: Choosing An Appropriate Location
Designing Your Installation Choosing an Appropriate Location WARNING: Explosion or fire hazard The XM Series Inverter contains components that may produce arcs or sparks. To prevent fire or explosion, do not install the inverter in compartments containing batteries or flammable materials, or in locations that require Ignition-Protected equipment such as areas containing gasoline engines, tanks, or fuel-line fittings. -
Page 25: Calculating Cable Sizes
Installation Calculating Cable Sizes To operate safely and effectively, the XM Series Inverter needs proper cables and fuses. Because the XM Series Inverter has low-voltage and high-current input, it is essential that you use low-resistance wiring between the battery and the inverter to deliver the maximum amount of usable energy to your load. -
Page 26: Sizing The Chassis Ground Cable
Designing Your Installation Table 3-1 Recommended DC Input Wire Sizes & Lengths (Recreational Vehicle) Cable length: Battery to inverter Maximum Battery (one way) Minimum Cable Size Fuse Size Less than 5 feet (1.5 m) No. 2 AWG 150 ADC XM 1000 XM 1800 Less than 5 feet (1.5 m) No. -
Page 27: Calculating Fuse/Circuit Breaker Size
Installation Calculating Fuse/Circuit Breaker Size Because your batteries can provide thousands of amps of short-circuit current, you need fuses or circuit breakers that can safely interrupt the short-circuit current that the batteries can produce. To select the correct fuse type and size: 1. -
Page 28: Installing The Xm Series Inverter
Installing the XM Series Inverter Installing the XM Series Inverter Do not proceed with the installation of your XM Series Inverter until you have read the section “Designing Your Installation” on page 3–1. The more thorough your planning, the better your power needs will be met to achieve maximum performance from your XM Series Inverter. - Page 29 Important: The product comes with the items listed on page 2-1. If you have lost any of these items, an accessory kit of fasteners is available under Xantrex part number 808-7119. Please visit www.xantrex.com/buy.asp to order. 1.Consult Appendix B, “Battery Types” and Appendix C, “Alternators and Charging Systems”...
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Page 30: Overview Of Installation Steps
Installing the XM Series Inverter Overview of Installation Steps Installing the XM Series Inverter includes the following steps. 1. Ensure that AC and DC power is off. 2. Mount the inverter 3. Connect the chassis ground 4. Connect AC input (if connecting to an existing AC circuit) 5. -
Page 31: Connecting The Chassis Ground
Installation Connecting the Chassis Ground WARNING: Shock hazard Never operate the XM Series Inverter without properly connecting the chassis ground. An electrical shock hazard could result from improper grounding. The XM Series Inverter has a ground stud on the side of the unit as shown in Figure 3-3. -
Page 32: Chassis Ground Stud
Installing the XM Series Inverter Chassis Ground Stud Xantrex recommends that you attach the grounding cable to the chassis ground stud with a ring terminal. This procedure will ensure that the wire does not slip off the chassis ground stud. -
Page 33: Ac Wiring
Installation AC Wiring You can plug loads (12 A continuous, 15 A maximum) directly into the GFCI receptacle on the front panel of the XM Series Inverter. You can also connect the inverter to an existing AC circuit and then plug loads into GFCI receptacles connected to that circuit. -
Page 34: Connecting Ac Input
AC Wiring When making the AC input and AC output connections, observe the correct color code for the appropriate AC wire, as described in Table 3-4. Table 3-4 Color codes for typical AC wiring Color AC Wire Black Line White Neutral Green or bare copper Ground... - Page 35 Installation AC output AC input ground screw ground screw ST ATUS Utili t y Input Voltage (V) S elect Battery Input C urrent (A) Fault Output P ower (W) XM1000 AC knockout AC knockout CAUTION! Do not connect the AC OUT to any other source ofpower.
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Page 36: Connecting Ac Output To An Existing Ac Circuit
1000 watts (XM 1000) or 1800 watts (XM 1800). A Xantrex-tested and approved GFCI must be connected to the XM Series Inverter AC output. Other types may fail to operate properly when connected to the XM Series Inverter. - Page 37 Installation To make a permanent connection to existing AC wiring: 1. Install the required circuit breaker in the AC load panel. 2. Ensure AC power is turned off. 3. Remove the left-hand side AC wiring knockout from the front of the unit.
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Page 38: Connecting The Dc Cables
Connecting the DC Cables Ensure you have maintained correct polarity and that there are no loose strands of wire. 13. Secure the strain-relief clamp. 14. Attach the wiring compartment cover. 15. Connect the outgoing AC wires to the AC load panel. Connecting the DC Cables Consult Figure 3-1, “DC Input Configuration for Normal Loads”... - Page 39 Installation • as close to the battery as possible • rated for DC circuits • have an Ampere Interrupting Capacity (AIC) that exceeds the short- circuit current available from the battery. 9. To prevent sparking when making the connection, ensure the disconnect/battery selector switch is off.
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Page 40: Testing Your Installation
Testing Your Installation WARNING: Explosion or fire Do not complete the next step if flammable fumes are present. Explosion or fire may result if the disconnect/battery selector switch is not in the off position. Thoroughly ventilate the battery compartment before making this connection. 13. -
Page 41: Testing In Invert Mode
Installation Testing in Invert Mode To test the XM Series Inverter in invert mode: 1. For hardwired installations, ensure shore power is not present. 2. Press the on/off button to turn the inverter on. The status LED on the display panel glows yellow and the LED display illuminates. -
Page 42: Installing The Remote Panel
Installing the Remote Panel Installing the Remote Panel You can detach and reinstall the remote panel to monitor and operate the XM Series Inverter up to 25 feet (7.62 m) away from the unit. RJ11 jack XM 1000 shown Figure 3-6 XM Series Inverter with Remote Panel Removed To install the remote panel in another location, you will need the following tools and materials: •... - Page 43 Installation 5. Using a jigsaw or other suitable tool, make a hole in the wall or bulkhead into which to insert the remote panel. The hole should measure 3 1/4 inches (83 mm) across by 1 1/3 inches (33 mm) high, with at least 1 1/2 inches (40 mm) of depth to allow space for the remote panel cord to bend.
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Page 44: Operation
Operation Chapter 4 explains how to operate the XM Series Inverter efficiently and effectively. Specifically, this chapter: • Gives procedures for operating the inverter from the remote panel • Discusses operating limits and inverter loads • Discusses battery charging frequency •... -
Page 45: Front Panel Operation
Operation Front Panel Operation The XM Series Inverter features a remote control panel with three-digit LED display to show inverter, AC source, and battery status information. XM 1000 panel shown Figure 4-1 XM Series Inverter Remote Panel Table 4-1 Remote Panel Features Feature Description On/Off button. -
Page 46: Operating In Shore Power Mode
Operating in Shore Power Mode Operating in Shore Power Mode The XM Series Inverter is in shore power mode when an AC source (a generator or utility power) is present to power the appliances connected to the XM Series Inverter. The status LED glows green to indicate that the XM Series Inverter is using utility (or generator) power. -
Page 47: Checking Battery Status
Operation WARNING: Shock hazard Turning the XM Series Inverter off with the on/off button does not disconnect DC battery power from the XM Series Inverter. You must disconnect AC and DC power before working on any circuits connected to the inverter. Checking Battery Status You can check the battery status by pressing the Select button until the Input Voltage LED illuminates. -
Page 48: Operating Limits
Operating Limits Operating Limits Power Output The XM Series Inverter can deliver up to 1000 watts (XM 1000) or 1800 watts (XM 1800) continuous power. The wattage rating applies to resistive loads such as incandescent lights. Input Voltage The allowable XM Series Inverter input voltage ranges are shown in the following table: Operating Condition... -
Page 49: Inverter Loads
Operation Inverter Loads The XM Series Inverter will operate most AC loads within its power rating of 1000 watts (XM 1000) or 1800 watts (XM 1800). However, some appliances and equipment may be difficult to operate, and other appliances may actually be damaged if you try to operate them with the XM Series Inverter. -
Page 50: Over-Temperature Conditions
For more information on maintaining batteries, see “Battery Tips” on page B–7. For information about Xantrex battery chargers, see our web site at www.xantrex.com. 975-0263-01-01... - Page 51 4–8...
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Page 52: Troubleshooting
(Frequently Asked Questions) for your product. Please review this chapter before contacting Xantrex Customer Service. If you are unable to solve a problem and need to contact Xantrex, record the details on the form “Information About Your System” on page WA–4. -
Page 53: Common Problems
Troubleshooting Common Problems Buzz in Audio Equipment Some inexpensive stereo systems may emit a buzzing noise from their loudspeakers when operated from the XM Series Inverter. This occurs because the power supply in the audio system does not adequately filter the modified sine wave produced by the inverter. - Page 54 Understanding Fault Codes Table 5-1 Fault Codes Fault Status Code Description Solution Yellow Under-voltage Check the connections and cable to see if the battery is fully warning charged. Recharge the battery if it is low. Reduce the load. Under-voltage Disconnect the load and recharge the battery. shutdown Over-voltage Make sure the XM Series Inverter is connected to a 12 V...
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Page 55: Troubleshooting Reference
Troubleshooting Troubleshooting Reference WARNING: Electrical shock and burn hazard Do not disassemble the XM Series Inverter. It does not contain any user- serviceable parts. Attempting to service the unit yourself could result in an electrical shock or burn. Table 5-2 Troubleshooting Reference Problem Possible Cause... - Page 56 No output voltage in inverter GFCI has tripped. Check load, and reset the GFCI. mode. The problem is not described Visit www.xantrex.com/support.asp and in this table. check the FAQs (Frequently Asked Questions) for your product. 975-0263-01-01 5–5...
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Page 58: Electrical Performance
Specifications Appendix A contains electrical performance and physical specifications for the XM 1000 and XM 1800. Specifications are subject to change without notice. Electrical Performance XM 1000 XM 1800 Output power at 77 º F (25 ºC) ambient temperature and 12 VDC input: •... -
Page 59: Physical Specifications
Specifications Physical Specifications XM 1000 XM 1800 Length 12 13/16 inches (326 mm) 14 9/16 inches (370 mm) Width (including 9 inches (230 mm) mounting flanges) Height 4 inches (102 mm) Weight 7.5 lb (3.4 kg) 10.8 lb (4.9 kg) A–2 975-0263-01-01... -
Page 60: Mounting Dimensions
Mounting Dimensions Mounting Dimensions Figure A-1 XM 1800 Mounting Dimensions 975-0263-01-01 A–3... - Page 61 Specifications Figure A-2 XM 1000 Mounting Dimensions A–4 975-0263-01-01...
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Page 62: B Battery Types
Battery Types The information in Chapter B will help you to select, connect, and maintain batteries that are most appropriate for your application. The batteries that you use strongly affect the performance of the XM Series Inverter. It is important to connect the inverter to the correct size and type of battery. -
Page 63: Deep-Cycle Batteries
24 volt battery. Battery size or capacity is as important as the battery type for efficient operation of your loads. Xantrex recommends that you purchase as much battery capacity as possible. - Page 64 Battery Size Battery Reserve Battery reserve capacity is a measure of how long a battery can deliver a Capacity certain amount of current—usually 25 amps. For example, a battery with a reserve capacity of 180 minutes can deliver 25 amps for 180 minutes before it is completely discharged.
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Page 65: Estimating Battery Requirements
Battery Types Estimating Battery Requirements To determine how much battery capacity you need: 1. Determine how many watts are consumed by each appliance that you will operate from the XM Series Inverter. You can normally find the watt rating labelled on the product. If only the current draw is given, multiply it by 115 to get the power consumption in watts. -
Page 66: Battery Sizing Worksheet
Estimating Battery Requirements This example illustrates how quickly your battery needs can escalate. To reduce the required battery size, you can conserve energy by eliminating or reducing the use of some loads or by re-charging more frequently. When sizing your battery, resist the temptation to skip the last step of this calculation (multiplying by 2). -
Page 67: Using Multiple Batteries
Two Separate Battery Banks If you need more than two batteries (or are using different makes or models of batteries), Xantrex recommends that you install two separate battery banks and a battery selector switch. Figure 3-2, “DC Input Configuration for Heavy Loads” on page 3–3 shows two separate battery banks and a battery selector switch. -
Page 68: Battery Tips
Battery Tips Battery Tips WARNING Review “Precautions When Working With Batteries” on page vii before you work with the batteries in your system. Explosive/ Lead-acid batteries may emit hydrogen gases, oxygen, and sulfuric acid Corrosive fumes when recharging. To reduce the risk of explosion: Gases •... - Page 69 Battery Types Battery Connections to battery posts must be made with permanent connectors Connections that provide a reliable, low-resistance connection. Do not use alligator clips. Clean the connections regularly and prevent corrosion by using a protective spray coating or Vaseline. Battery State of You can measure battery state of charge with a hydrometer or Charge...
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Page 70: C Alternators And Charging Systems
Alternators and Charging Systems Appendix C provides guidelines for recharging batteries from an alternator, from AC power, and from alternate energy sources. A good charging system is important for the health of your batteries. Poor recharging methods can quickly damage batteries. Charging System Requirements Your charging system should be capable of delivering a charging current equal to 25% of the amp-hour capacity of your battery. -
Page 71: Charging With An Engine Alternator
Alternators and Charging Systems Charging With an Engine Alternator Read the following information to determine whether your vehicle’s standard alternator will be adequate by itself, whether you should install an alternator controller, or whether you need a high-output alternator. Using a Standard Vehicle Alternator A typical engine alternator (12 volts) may not be able to meet the requirements outlined above if your system uses large capacity batteries. -
Page 72: Charging From Ac Power
When recharging from AC power, use a good quality battery charger or RV converter that meets the requirements outlined in “Charging System Requirements” on page C–1. For information about Xantrex’s battery chargers, visit our web site at www.xantrex.com. Do not use chargers intended for occasional recharging of automotive starting batteries. - Page 73 C–4...
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Page 74: Warranty And Return Information
What will Xantrex do? Xantrex will, at its option, repair or replace the defective product free of charge, provided that you notify Xantrex of the product defect within the Warranty Period, and provided that Xantrex through inspection establishes the existence of such a defect and that it is covered by this Limited Warranty. - Page 75 Xantrex product specifications including high input voltage from generators and lightning strikes; c) the product if repairs have been done to it other than by Xantrex or its authorized service centers (hereafter "ASCs"); d) the product if it is used as a component part of a product expressly warranted by another manufac- turer;...
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Page 76: Return Material Authorization Policy
Warranty and Return Warning: Limitations On Use Please note that the Xantrex PRO XM Series Inverter is not intended for use as an uninterruptible power supply and Xantrex makes no warranty or representation in connection with any use of the product for such purposes. -
Page 77: Out Of Warranty Service
Out of Warranty Service If the warranty period for your Xantrex PRO XM Series Inverter has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your inverter may be serviced or replaced for a flat fee.