B1710 · B2110 · B2410 · B2710, WSM
[2] DISASSEMBLING REAR AXLE CASE
Rear Axle Case (Right Hand Side)
1. Remove the brake rod RH (4).
2. Remove the parking brake rod RH (7) and then draw out the
parking brake shaft (5).
3. Loosen the lock nuts and remove the bi-speed turn cable (3) from
cable support (12).
NOTE
• Measure and note the distance A, before disconnecting the
bi-speed turn cable.
4. Remove the spring (9), (11) and lever holding plate (13) with
cable support (12).
5. Disconnect the differential lock rod (2).
6. Remove the sub frame RH (6).
7. Remove the rear axle case mounting screws.
8. Separate the rear axle case (1) from the differential case.
(When reassembling)
• Apply liquid gasket (Three Bond 1208D or equivalent) to joint
face of the rear axle case and differential gear case after
eliminating the water, oil and stuck liquid gasket.
• When reassembling the bi-speed turn cable (3), make sure to set
the distance A and B.
• Be sure to adjust the parking brake lever. (See page 5-S4.)
Rear axle case mounting
Tightening torque
screws
Distance A
Reference value
Distance B
Factory spec.
(1) Rear Axle Case RH
(2) Differential Lock Rod
(3) Bi-speed Turn Cable
(4) Brake Rod RH
(5) Parking Brake Arm Shaft
(6) Sub Frame RH
(7) Parking Brake Rod RH
Differential Lock Shift Fork, Differential Lock Clutch (Right Side
Only), 57T Gear and Rear Axle
1. Remove the spring (1).
2. Draw out the differential lock shift fork (2) and differential lock
clutch (3).
3. Remove the external snap ring (6) and remove the bearing (5).
4. Draw out the 57T gear (4) from the rear axle (7).
5. Tap out the rear axle (7) to the outside of the rear axle case.
(1) Spring
(2) Differential Lock Shift Fork
(3) Differential Lock Clutch
(4) 57T Gear
4-S8
REAR AXLE
39.2 to 44.1 N·m
4.0 to 4.5 kgf·m
28.9 to 32.5 ft-lbs
8 mm
0.31 in.
16 mm
0.63 in.
(8) Bracket
(9) Spring
(10) Bi-speed Turn Lever Rod
(11) Spring
(12) Cable Support
(13) Lever Holding Plate
(14) Bi-speed Turn Lever
W10134730
(5) Bearing
(6) External Snap Ring
(7) Rear Axle
W10140980
KiSC issued 11, 2006 A