Travis Industries 33 DVI Owner's Manual
Gas insert
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Also See for 33 DVI:
- Owner's manual (42 pages) ,
- Installation instructions manual (9 pages) ,
- Quick start manual (2 pages)
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WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket permanently
located, manufactured home (USA only) or mobile home, where
not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on
the rating plate. A conversion kit is supplied with the appliance.
Installer:
After installation give this manual to the home-owner and
explain operation of this heater.
© Copyright 2010, T.I.
$10.00
100-01237_000
33 DVI
Gas Insert
Owner's
Manual
Tested and Listed by
OMNI-Test Laboratories, Inc.
Portland, Oregon
Report # 028-F-72d-5
ANSI Z21.88
• Direct Vent Fireplace Insert
• Masonry or Factory Built
(Metal) Wood-Burning
Fireplace
•
Residential or Mobile Home
Travis Industries, Inc.
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
4100322
Mukilteo, WA 98275
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Table of Contents
Related Manuals for Travis Industries 33 DVI
Summary of Contents for Travis Industries 33 DVI
- Page 1 33 DVI Gas Insert Owner's Manual Tested and Listed by OMNI-Test Laboratories, Inc. Portland, Oregon Report # 028-F-72d-5 ANSI Z21.88 • Direct Vent Fireplace Insert • Masonry or Factory Built (Metal) Wood-Burning Fireplace • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Introduction And Important Information Introduction
Introduction Introduction We welcome you as a new owner of a 33 DVI Insert. In purchasing this fireplace insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. It is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this heater. -
Page 3: Table Of Contents
Altitude Considerations ........13 Vent Restrictor ............. 14 Index Vent Installation ............ 14 Index ................42 Vent Location ............15 Vent Configurations ..........15 Vent Connector Removal and Installation .... 16 Surround Panel Installation ........18 © Travis Industries 4100322 100-01237_000... -
Page 4: Safety Precautions
Immediately call a qualified vicinity of this heater. service technician to inspect the appliance and to replace any part of the control system that has been under water. © Travis Industries 4100322 100-01237_000... - Page 5 Always follow the instructions in this manual. • If the fiber logs become damaged, replace with Travis Industries log set. • Plug the heater into a 120V • Children and adults should grounded electrical outlet. be alerted to the hazards of...
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Page 6: Features & Specifications
This heater is shipped in natural gas (NG) configuration but may be converted to propane (LP) using the included LP conversion kit. The sticker on top of the gas control valve will verify the correct fuel. © Travis Industries 4100322... -
Page 7: Installation Warnings
Install gas line into the fireplace (do not connect to unit). Position the heater. Connect the gas line and gas vent to the appliance. Install the optional surround panels and trim. Attach the on/off switch. Follow the instructions under "Finalizing the Installation" on page 23. © Travis Industries 4100322 100-01237_000... -
Page 8: Top Convection Deflector
The DVL inserts 14-1/2" into the fireplace. See "Leveling Bolts" for details on leveling the heater. The gas line and shutoff valve should be installed prior to insert placement. © Travis Industries 4100322 100-01237_000... -
Page 9: Factory-Built (Metal) Wood-Burning Fireplace Requirements
NOTE: To access the rear leveling bolts, remove the burner (see page 39). Use a 1/2” socket wrench (with extension) to adjust the leveling bolts. Rear Leveling Bolt Front Leveling Bolts © Travis Industries 4100322 100-01237_000... -
Page 10: Clearances
Maximum Mantel Depth 0” 1” 2” 3” 4” 5” 6” 7” 8” 9” 10” 11” 12” 37+” 36” 35” Mantel Height 34” Above Base of Insert (n) 33” 32” 31” © Travis Industries 4100322 100-01237_000... - Page 11 Install the face mounting brackets with the included nuts. NOTE: The brackets install with this pair of closely spaced flanges at the top. NOTE: The brackets install into the lower pair of holes on the insert. © Travis Industries 4100322 100-01237_000...
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Page 12: Gas Line Requirements
Route the power cord out of the access hole on the right side of the appliance. • Plug the power cord into a grounded 120 Volt outlet (do not remove the grounding pin). • The electrical connection may also be made using the optional Wiring Kit (SKU 97200315). © Travis Industries 4100322 100-01237_000... -
Page 13: Vent Requirements
• Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4100322 100-01237_000... -
Page 14: Vent Restrictor
168mm (6-5/8”) to 76mm (3”) & 102mm (4”) Co-Linear Adapter (Travis Part # 98900124) Inlet Exhaust Use hose-clamps to secure the vent. Alternative Method: use high-temperature silicone and secure with screws. © Travis Industries 4100322 100-01237_000... -
Page 15: Vent Location
Prevents odors from chimney entering room. Block-Off Plate (non-combustible materials) Inlet Masonry Fireplace Z.C. (Metal) Wood-Burning Fireplace NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace. © Travis Industries 4100322 100-01237_000... -
Page 16: Vent Connector Removal And Installation
4. Slide the insert into place, guiding the vent connector into the guides on top of the insert. 5. Attach the vent connector to the appliance (see the following page for details). 6. Remove any excess slack in the flex line and attach the vent termination. © Travis Industries 4100322 100-01237_000... - Page 17 Pull on the vent connector rod until the vent connector snaps into place. Slide the vent connector rod in to conceal it. © Travis Industries 4100322 100-01237_000...
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Page 18: Surround Panel Installation
This keeps the trim tight against the joggle clips on the top panel. panel Optional Knock-Out An optional knock-out is provided if the power cord is routed behind the surround panel. © Travis Industries 4100322 100-01237_000... - Page 19 3 Attach the wires to the top and bottom posts on one side of the switch. It does not matter which wire is on top. 4 Press the switch into the rectangular hole until it locks into place. © Travis Industries 4100322...
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Page 20: Finalizing The Installation
Hang the glass frame on the firebox. latch bracket. b) While holding in place, attach the upper latches (follow the instructions to the right in reverse). c) Lift the glass frame slightly and attach the lower latches. © Travis Industries 4100322 100-01237_000... - Page 21 You will need to push slightly to get the latch to insert. Glass Once fully inserted, turn the latch until it is is level. © Travis Industries 4100322 100-01237_000...
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Page 22: Media Installation
The burner must be correctly positioned before installing the media. Make sure the burner is fully seated and the pilot is properly aligned. See page 35 for details on burner removal. For installation instructions, consult the instructions included with the log, stone, or driftwood. © Travis Industries 4100322 100-01237_000... -
Page 23: Steps For Finalizing The Installation
Battery Holder for Control Panel Lights Battery Holder AA Battery Tray Install the logs (see page 22). Replace the glass. Start the heater. Leak test all gas joints. © Travis Industries 4100322 100-01237_000... -
Page 24: Air Shutter Adjustment
The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 11. Give this manual to the home owner for future reference and fully explain operation of this heater. © Travis Industries 4100322 100-01237_000... -
Page 25: Operation
This switch turns the rear burner on and off. This holder contains 4 AA batteries that allow the fireplace to operate AA Battery Holder during power outages. This switch turns the fireplace burners on and off. Main Burner © Travis Industries 4100322 100-01237_000... -
Page 26: Starting The Heater For The First Time
The rear portion of the burner may be shut off to lower the heat output and flame size from the burner (this is called the comfort control). Use the comfort control switch to adjust this as desired. COMFORT CONTROL © Travis Industries 4100322 100-01237_000... -
Page 27: Adjusting The Flame Height
Frequent On / Off Operation – if you are frequently turning the heater on and off, you may wish to leave it in continuous pilot. This allows the burner to turn on more quickly, without pilot ignition delay. © Travis Industries 4100322... -
Page 28: Normal Operating Sounds
This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. © Travis Industries 4100322 100-01237_000... -
Page 29: Maintenance
9v battery (see the illustration below). The battery holder is held in place with Velcro and may be removed for easier access. Swing the access door and control cover down to access the controls on the insert. Battery Holder for Control Panel Lights Battery Holder AA Battery Tray © Travis Industries 4100322 100-01237_000... -
Page 30: Yearly Service Procedure
If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor blower operation. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. © Travis Industries 4100322 100-01237_000... -
Page 31: Troubleshooting Table
Covers the Glass Replacement Parts List Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. -
Page 32: Wiring Diagram
GROUND ADAPTER Green Orange POWER SUPPLY Yellow / Green IPI / CPI Black Green Blue White White Black CONTINUOUS PILOT BATTERY COMFORT MAIN BURNER TRAY GREENSMART CONTROL PILOT Blower Wiring Diagram Thermodisk Rheostat Optional Blower(s) © Travis Industries 4100322 100-01237_000... -
Page 33: Safety Label
Safety Label Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below © Travis Industries 4100322 100-01237_000... -
Page 34: Warranty
2. Travis Industries has the option of either repairing or replacing the defective component. 3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. -
Page 35: Optional Equipment
Remove the two screws holding the burner in place (see below). Grasp the burner with both hands and lift it straight up and out of the firebox. Remove and discard the back air shield. Remove and discard the manifold cover (see below). © Travis Industries 4100322 100-01237_000... - Page 36 Look here for the orifice identification Screw each LP orifice in so the orifice protrudes 15/16" (24mm) Front (indicating full insertion). Rear 15/16" 24mm Install the new manifold cover included in owner’s pack (see illustration below). © Travis Industries 4100322 100-01237_000...
- Page 37 10 Pull the control cover forward, taking care to not damage any wiring (see picture below). This will allow access to the gas control valve. © Travis Industries 4100322 100-01237_000...
- Page 38 13 Restore the appliance to the correct configuration. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 4100322 100-01237_000...
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Page 39: Firebacks
Remove this clip attached to the firebox ceiling (both sides). Hold the side firebacks at a slight angle and place them into position (both sides). Replace the clip to secure the side fireback (both sides). © Travis Industries 4100322 100-01237_000... -
Page 40: Lower Surround Panel
This holds the clips in place during installation. Attach the panel to the insert following the directions below. Attach the lower surround panel to the inset with the nuts (included with the panel). © Travis Industries 4100322 100-01237_000... - Page 41 Optional Equipment (for qualified installers only) © Travis Industries 4100322 100-01237_000...
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Page 42: Index Index
Vent Restrictor ............. 14 Media Installation ............22 Warnings ..............4 LP Conversion Instructions .......... 35 Warranty ..............34 Maintaining Your Heater's Appearance ......29 Window (Glass) Removal and Installation ....20 Wiring Diagram ............32 © Travis Industries 4100322 100-01237_000...
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