Travis Industries 31 DVI Owner's Manual
Gas insert
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Also See for 31 DVI:
- Owner's manual (42 pages) ,
- Installation instructions manual (6 pages)
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WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket permanently
located, manufactured home (USA only) or mobile home, where
not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on
the rating plate. A conversion kit is supplied with the appliance.
Installer:
After installation give this manual to the home-owner and
explain operation of this heater.
Copyright 2010, T.I.
$10.00
100-01235_000
31 DVI
Gas Insert
Owner's
Manual
Tested and Listed by
OMNI-Test Laboratories, Inc.
Portland, Oregon
Report # 028-F-73-5
ANSI Z21.88
Direct Vent Fireplace Insert
Masonry or Factory Built
(Metal) Wood-Burning
Fireplace
Residential or Mobile Home
Travis Industries, Inc.
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
4100322
Mukilteo, WA 98275
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Table of Contents
Related Manuals for Travis Industries 31 DVI
Summary of Contents for Travis Industries 31 DVI
- Page 1 31 DVI Gas Insert Owner's Manual Tested and Listed by OMNI-Test Laboratories, Inc. Portland, Oregon Report # 028-F-73-5 ANSI Z21.88 Direct Vent Fireplace Insert Masonry or Factory Built (Metal) Wood-Burning Fireplace Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Introduction
Introduction Introduction We welcome you as a new owner of a 31 DVI Insert. In purchasing this fireplace insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. It is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this heater. -
Page 3: Table Of Contents
LP Conversion Instructions ......40 (continued) ............18 Firebacks ............43 Surround Panel Installation ......19 Lower Surround Panel ........44 3-Piece Surround Panels ........19 1-Piece Surround Panel ........20 © Travis Industries 4100322 100-01235_000... - Page 4 Immediately call a qualified vicinity of this heater. service technician to inspect the appliance and to replace any part of the control system that has been under water. © Travis Industries 4100322 100-01235_000...
- Page 5 Always follow the instructions in this manual. • If the fiber logs become damaged, replace with Travis Industries log set. • Plug the heater into a 120V • Children and adults should grounded electrical outlet. be alerted to the hazards of...
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Page 6: Features
This heater is shipped in natural gas (NG) configuration but may be converted to propane (LP) using the included LP conversion kit. The sticker on top of the gas control valve will verify the correct fuel. © Travis Industries 4100322... -
Page 7: Installation Warnings
Install gas line into the fireplace (do not connect to unit). Position the heater. Connect the gas line and gas vent to the appliance. Install the optional surround panels and trim. Attach the on/off switch. Follow the instructions under "Finalizing the Installation" on page 28. © Travis Industries 4100322 100-01235_000... -
Page 8: Top Convection Deflector
Attach the “This fireplace has been altered…” plate to the fireplace (use two screws or other suitable method). You may wish to place it in a location where it will be covered by the surround panels. © Travis Industries 4100322... -
Page 9: Factory-Built (Metal) Wood-Burning Fireplace Requirements
NOTE: To access the rear leveling bolts, remove the burner (see page 43). Use a 1/2” socket wrench (with extension) to adjust the leveling bolts. Rear Leveling Bolt Front Leveling Bolts © Travis Industries 4100322 100-01235_000... -
Page 10: Clearances
The maximum mantel depth is 12”. NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. © Travis Industries 4100322 100-01235_000... -
Page 11: Face Sizing
The Discovery, Rosario, and Artisan face require re-positioning of the face connector. See the directions below for details. Remove the face connector bracket Re-attach the face connector to the from the heater (on both sides). heater using the forward mounting holes. Face Connector Bracket © Travis Industries 4100322 100-01235_000... -
Page 12: Face Mounting Brackets -- Arched, Metropolitan, Artisan Vict. Lace Faces
This means you must install this with a raised fireplace or raise the insert 1-1/4” above the hearth. To do this you may extend the leveling bolts or place bricks or other non-combustible under the insert. 1-1/4” © Travis Industries 4100322 100-01235_000... -
Page 13: Gas Line Requirements
Route the power cord out of the access hole on the right side of the appliance. Plug the power cord into a grounded 120 Volt outlet (do not remove the grounding pin). The electrical connection may also be made using the optional Wiring Kit (SKU 97200315). © Travis Industries 4100322 100-01235_000... -
Page 14: Vent Requirements
Installation (for qualified installers only) Vent Requirements Travis Industries manufactures a vent kit specifically for this insert (sku 96200330). It includes 30’ (10M) of inlet and exhaust vent, hose clamps, and a prairie cap. The flashing on cap is 18” (458mm) by 18” (458mm). -
Page 15: Vent Restrictor
Alternative Method: use high-temperature silicone and secure with screws. Simpson Duravent 6-5/8" to 3" & 3" Co-Linear Adapter Inlet Exhaust Use hose-clamps to secure the vent. Alternative Method: use high-temperature silicone and secure with screws. © Travis Industries 4100322 100-01235_000... -
Page 16: Vent Location
Prevents odors from chimney entering room. Block-Off Plate (non-combustible materials) Inlet Factory Built (Metal) Wood- Masonry Fireplace Burning Fireplace NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace. © Travis Industries 4100322 100-01235_000... -
Page 17: Vent Connector Removal And Installation
4. Slide the insert into place, guiding the vent connector into the guides on top of the insert. 5. Attach the vent connector to the appliance (see the following page for details). 6. Remove any excess slack in the flex line and attach the vent termination. © Travis Industries 4100322 100-01235_000... -
Page 18: Vent Connector Removal And Installation (Continued)
Pull on the vent connector rod until the vent connector snaps into place. Slide the vent connector rod in to conceal it. © Travis Industries 4100322 100-01235_000... -
Page 19: Surround Panel Installation
This keeps the trim tight against the joggle clips on the top panel. panel Optional Knock-Out An optional knock-out is provided if the power cord is routed behind the surround panel. © Travis Industries 4100322 100-01235_000... -
Page 20: 1-Piece Surround Panel
Otherwise, route the power cord behind the panel to the right side (the panel or fireplace may be notched, if required). Installation 1. Attach the mounting brackets as shown below. 2. Attach the surround panel as shown below. © Travis Industries 4100322 100-01235_000... -
Page 21: Rheostat Installation
3 Attach the wires to the top and bottom posts on one side of the switch. It does not matter which wire is on top. 4 Press the switch into the rectangular mounting hole until it locks into place. © Travis Industries 4100322... -
Page 22: Glass Frame Removal And Installation
Hang the glass frame on the firebox. latch bracket. b) While holding in place, attach the upper latches (follow the instructions to the right in reverse). c) Lift the glass frame slightly and attach the lower latches. © Travis Industries 4100322 100-01235_000... -
Page 23: Glass Frame Removal And Installation (Continued)
You will need to push slightly to get the latch to insert. Glass Once fully inserted, turn the latch until it is is level. © Travis Industries 4100322 100-01235_000... -
Page 24: Log Set Installation
Left Log Placement The left log has two holes in the bottom that fit over the pin on the burner and metal bracket attached to the pilot assembly. © Travis Industries 4100322 100-01235_000... -
Page 25: Right Log Placement
Left Twig Placement The left twig has a single hole on the bottom that fits over the pin on the rear log. Place the twig as shown above, noting how the twig points towards the center. © Travis Industries 4100322 100-01235_000... -
Page 26: Right Twig Placement
Center Twig Placement The center twig is placed directly on the burner as shown above. Make sure it so it does not cover any burner holes © Travis Industries 4100322 100-01235_000... -
Page 27: Rockwool Installation
Place a layer of embers along the edges of the burner, rivets, and along any edges to enhance the aesthetics of the firebox. Do not place embers over any burner holes. See the photo below. © Travis Industries 4100322 100-01235_000... -
Page 28: Steps For Finalizing The Installation
Battery Holder for Control Panel Lights Battery Holder AA Battery Tray Install the logs (see page 24). Replace the glass. Start the heater. Leak test all gas joints. © Travis Industries 4100322 100-01235_000... -
Page 29: Air Shutter Adjustment
The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 11. Give this manual to the home owner for future reference and fully explain operation of this heater. © Travis Industries 4100322 100-01235_000... -
Page 30: Before You Begin
This switch turns the rear burner on and off. Comfort Control This holder contains 4 AA batteries that allow the fireplace to operate AA Battery Holder during power outages. This switch turns the fireplace burners on and off. Main Burner © Travis Industries 4100322 100-01235_000... -
Page 31: Starting The Heater For The First Time
The rear portion of the burner may be shut off to lower the heat output and flame size from the burner (this is called the comfort control). Use the comfort control switch to adjust this as desired. COMFORT CONTROL © Travis Industries 4100322 100-01235_000... -
Page 32: Adjusting The Flame Height
Frequent On / Off Operation – if you are frequently turning the heater on and off, you may wish to leave it in continuous pilot. This allows the burner to turn on more quickly, without pilot ignition delay. © Travis Industries 4100322... -
Page 33: Normal Operating Sounds
This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. © Travis Industries 4100322 100-01235_000... -
Page 34: Maintaining Your Heater's Appearance
9v battery (see the illustration below). The battery holder is held in place with Velcro and may be removed for easier access. Swing the access door and control cover down to access the controls on the insert. Battery Holder for Control Panel Lights Battery Holder AA Battery Tray © Travis Industries 4100322 100-01235_000... -
Page 35: Yearly Service Procedure
If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor blower operation. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. © Travis Industries 4100322 100-01235_000... -
Page 36: Troubleshooting Table
Covers the Glass Replacement Parts List Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. -
Page 37: Wiring Diagram
GROUND ADAPTER Green Orange POWER SUPPLY Yellow / Green IPI / CPI Black Green Blue White Black White CONTINUOUS PILOT BATTERY COMFORT MAIN BURNER TRAY GREENSMART CONTROL PILOT Blower Wiring Diagram Thermodisk Rheostat Optional Blower(s) © Travis Industries 4100322 100-01235_000... -
Page 38: Safety Label
Safety Label Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below © Travis Industries 4100322 100-01235_000... -
Page 39: Conditions & Exclusions
2. Travis Industries has the option of either repairing or replacing the defective component. 3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. -
Page 40: Lp Conversion Instructions
Remove the two screws holding the ember trays in place (see below). Remove the ember trays. Grasp the burner with both hands and lift it straight up and out of the firebox. Remove the manifold cover to access the burner orifices (see below). © Travis Industries 4100322 100-01235_000... - Page 41 LP (Propane) Orifice Use a hex wrench to unscrew the orifice. NG (Natural Gas) Orifice 5/32" Hex NOTE: when re-attaching, this pin lines up with the notch in the pilot hood. Replace the firebox components. © Travis Industries 4100322 100-01235_000...
- Page 42 12 Restore the appliance to the correct configuration. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 4100322 100-01235_000...
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Page 43: Firebacks
Remove this clip attached to the firebox ceiling (both sides). Hold the side firebacks at a slight angle and place them into position (both sides). Replace the clip to secure the side fireback (both sides). © Travis Industries 4100322 100-01235_000... -
Page 44: Lower Surround Panel
This holds the clips in place during installation. Attach the panel to the insert following the directions below. Attach the lower surround panel to the inset with the nuts (included with the panel). © Travis Industries 4100322 100-01235_000... - Page 45 Optional Equipment (for qualified installers only) © Travis Industries 4100322 100-01235_000...
- Page 46 Turning the Fireplace On and Off ....31 Installation Warnings .......... 7 Vent Requirements .......... 14 Introduction ............2 Wiring Diagram ..........37 Items Packed with the Face ....... 7 Yearly Service Procedure ........ 35 © Travis Industries 4100322 100-01235_000...